Endress+Hauser Flowphant T DTT31 User manual

Products Solutions Services

BA00235R/09/EN/16.14

71252244

SW Version

01.00

Operating Instructions

Flowphant T

DTT31, DTT35

Flow Switch

AUTHORIZED DISTRIBUTOR:

InstrumentsAndControl.com

Houston, Texas USA

sales@InstrumentsAndControl.com

832-615-3588

AUTHORIZED DISTRIBUTOR:

InstrumentsAndControl.com

Houston, Texas USA

sales@InstrumentsAndControl.com

832-615-3588

Brief overview

For quick and easy commissioning:

Safety instructions →Page 4

Installation →Page 7

Wiring →Page 13

Operation →Page 14

Display and operating elements

Onsite operation

Operation with PC and configuration software

Troubleshooting →Page 32

Endress+Hauser

DTT31, DTT35

Table of contents

1 Safety instructions . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and

operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . 4

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Notes on safety conventions and icons . . 5

2 Device identification . . . . . . . . . 6

2.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Certificates and approvals . . . . . . . . . . . . 6

3 Installation . . . . . . . . . . . . . . . . . 7

3.1 Incoming acceptance, storage . . . . . . . . . 7

3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.3 Process connection . . . . . . . . . . . . . . . . . . 8

3.4 Installation instructions . . . . . . . . . . . . . 10

4 Wiring . . . . . . . . . . . . . . . . . . . . 12

4.1 DC voltage version with M12x1

connector . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 DC voltage version with valve connector 13

5 Operation. . . . . . . . . . . . . . . . . . 13

5.1 Onsite operation . . . . . . . . . . . . . . . . . . . 13

5.2 Operation with PC and configuration

software . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6 Maintenance. . . . . . . . . . . . . . . 26

7 Accessories . . . . . . . . . . . . . . . . 27

7.1 Welding bosses and coupling . . . . . . . . 27

7.2 Electrical connection . . . . . . . . . . . . . . . . 28

7.3 Configuration kit . . . . . . . . . . . . . . . . . . . 29

7.4 Configuration software . . . . . . . . . . . . . . 30

8 Troubleshooting. . . . . . . . . . . . 31

8.1 Error messages and warning messages 31

8.2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.4 Change status (release) . . . . . . . . . . . . . 33

8.5 Software history . . . . . . . . . . . . . . . . . . . . 33

9 Technical data. . . . . . . . . . . . . . 34

9.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . 34

9.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9.3 Operating conditions . . . . . . . . . .. . . . . . . . 35

Safety instructions DTT31, DTT35

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Flowphant T is a flow switch for monitoring mass flow rates in industrial processes. The

device is designed to meet state-of-the-art safety requirements and conforms to applicable

standards and EC regulations. It can, however, be a source of danger if used incorrectly or for

anything other than the designated use.

1.2 Installation, commissioning and operation

Installation, electrical connection, commissioning, operation and maintenance of the measuring

system must be carried out by trained, qualified specialists authorized to perform such work by

the facility's owner-operator. The specialist must have read and understood these Operating

Instructions and must follow the instructions they contain. The device may only be modified and

repair work carried out if this is explicitly permitted in the Operating Instructions. Damaged

devices which could be a source of danger may not be commissioned and must be labeled and

identified as defective.

1.3 Operational safety

• Functional safety

The Flowphant T flow switch has been developed in accordance with the IEC 61508 and

IEC 61511-1 (FDIS) standards. The device version with a PNP switch output and additional

analog output is equipped with features for detecting and preventing errors within the

electronics and software.

•Ex-area

The Flowphant T is not approved for use in Ex-areas.

1.4 Return

The following procedures must be carried out before a device is returned to Endress+Hauser:

• Always enclose a fully completed “Declaration of Contamination” form with the device. Only

then can Endress+Hauser transport and examine a returned device. A copy of the

“Declaration of Contamination” can be found on the second last page of these Operating

Instructions.

• Remove all fluid residues. This is particularly important if the fluid is hazardous to health, e.g.

flammable, toxic, caustic, carcinogenic, etc.

WARNING

Do not return a device if you are not absolutely certain that all traces of hazardous

substances have been removed, e.g. substances which have penetrated crevices or diffused

through plastic.

DTT31, DTT35 Safety instructions

Endress+Hauser 5

1.5 Notes on safety conventions and icons

Always refer to the safety instructions in these Operating Instructions labeled with the following

symbols:

Symbol Meaning

A0011190-EN

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can

result in serious or fatal injury.

A0011191-EN

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can

result in minor or medium injury.

A0011192-EN

NOTICE

This symbol contains information on procedures and other facts which do not

result in personal injury.

A0011193

Indicates additional information, Tip

Device identification DTT31, DTT35

6Endress+Hauser

2 Device identification

2.1 Nameplate

To identify your device, compare the complete order code and the version information on the

delivery papers with the data on the nameplate.

A0006981

Fig. 1: Nameplate for device identification (as example)

2.2 Certificates and approvals

CE mark, declaration of conformity

On leaving the factory, the device was in perfect condition from the point of view of safety. It

complies with the standards EN 61010 -1 "Protection Measures for Electrical Equipment for

Measurement, Control, Regulation and Laboratory Procedures" and with the EMC requirements

of IEC/EN 61326. The device meets the legal requirements of the EU Directives. The

manufacturer confirms a positive completion of all tests by fitting the unit with a CE mark.

Hygiene standard

The DTT35 flow switch meets the requirements of Sanitary Standard no. 74-06.

Endress+Hauser confirms this by applying the 3–A symbol (not valid for process connection

conical metal-metal).

16YV

MEASURING EQUIPMENT

Flowphant T

Made in Germany D-87484 Nesselwang

Order Code: DTT3x-xxxxxxxx

Ser.No.: xxxxxxxxxxxxxx

TAG No.: Xxxxxxxxxxxxxxxxxx

Xxxxxxxxxxxxxxxxxx

Rel.: X.XX.XX

Flow (0.03 … 3m/s; -20 °C...+85 °C)

-40°C < Ta < 85°C

Output < 250 mA

Current consump.100mA

18 - 30V DC

PNP

L+

L-

IP6X

mOrder code rConnection diagram

nSerial number sMeasuring range

oTAG number tAmbient temperature range

pRelease number (change status) uDegree of protection

qConnection values vApprovals

The release number indicates the change status of the device. A change in the last two

figures does not have any affect on the compatibility, →Chap. 8.4.

DTT31, DTT35 Installation

Endress+Hauser 7

UL listed for Canada and USA

The device was examined by Underwriters Laboratories Inc. (UL) in accordance with the

standards UL 61010B-1 and CSA C22.2 No. 1010.1-92 and listed under the number E225237

UL.

3 Installation

3.1 Incoming acceptance, storage

• Incoming acceptance:

Check the packaging and the device for damage. Check that the goods delivered are complete

and nothing is missing.

•Storage:

Storage temperature -40 °C to +85 °C (-40 °F to 185 °F).

3.2 Dimensions

A0005279

Fig. 2: Dimensions in mm (in)

Version L with 30 and 100 mm (1.18 and 3.94 in) for DTT31

Version L with 30, 50 and 100 mm (1.18, 1.97 and 3.94 in) for DTT35

M12x1 connector as per IEC 60947-5-2

M16x1.5 or NPT ½" valve connector as per DIN 43650A/ISO 4400

42.3 (1.66)

97.1 (3.82)

42.1 (1.66)

38.7 (1.52) 38.7 (1.52)

36 (1.42)

24 (0.95) 24 (0.95)

52 (2.05)

38.5 (1.52)

M16x1.5 / NPT ½”

M12x1

LL L

6 (0.24) 6 (0.24) 6 (0.24)

Installation DTT31, DTT35

8Endress+Hauser

3.3 Process connection

3.3.1 DTT31 design, dimensions of the process connections

A0007101

Fig. 3: Process connection versions of DTT31

AB C

L1= L2

Item

no.

Version Insertion length L Thread length L1Thread length L2

A Without process connection. For suitable

welding boss and coupling see chapter

’accessories’.

30 or 100 mm

(1.18 or 3.94 in)

B Thread process connection:

• ANSI NPT ¼" (m= AF15)

• ANSI NPT ½" (m= AF22)

• 14.3 mm (0.56 in)

• 19 mm (0.75 in)

• 5.8 mm (0.23 in)

• 8.1 mm (0.32 in)

C Thread process connection cylindrical as

per ISO 228:

•G¼"(n= AF19)

•G½"(n= AF27)

• 12 mm (0.47 in)

• 14 mm (0.55 in) -

DTT31, DTT35 Installation

Endress+Hauser 9

3.3.2 DTT35 design, dimensions of the process connections

A0011776

Fig. 4: Hygienic process connections. All dimensions in mm (in)

L = Insertion length L

DB DL

56.5 (2.22)

64 (2.52)

18 (0.71)

19 (0.75)

13 (0.51)

(APV-Inline)

(CLAMP 1”) (CLAMP 2”)

(Varivent N)

18 (0.71)

(Varivent F)

(DIN 11851)

13 (0.51)

PG(DIN 11851)

10 (0.39)

SW/

AF 22

37 (1.46)

G½”

43.5 (1.71)

50.5 (1.99)

84 (3.31)

68 (2.68) 61.5 (2.42)

82 (3.23)

100 (3.94)

66 (2.6)

50 (1.97)

51 (2.01)

68 (2.68)

27 (1.06)

44 (1.73)

39 (1.54)

56 (2.21)

Item no. Process connection versions DTT35

Insertion length L = 30, 50 or 100 mm (1.18, 1.97 or 3.94 in)

MB Conical metal-metal for hygienic processes, G½" thread, thread length L1 = 14 mm (0.55 in).

Suitable welding boss available as accessory.

DB Clamp 1"...1½" (ISO 2852) or DN 25...DN 40 (DIN 32676)

DL Clamp 2" (ISO 2852) or DN 50 (DIN 32676)

LB Varivent F DN25-32, PN 40

LL Varivent N DN40-162, PN 40

HL APV-Inline, DN50, PN40, 316L, B = bores 6 x Ø8.6 (0.34 in) + 2 x thread M8

PL DIN 11851, DN50, PN40 (including coupling nut)

PG DIN 11851, DN25, PN40 (including coupling nut)

PH DIN 11851, DN40, PN40 (including coupling nut)

The maximum process pressure for the conical metal-metal process connection

(→Fig. 4, item MB) is 16 bar!

Installation DTT31, DTT35

10 Endress+Hauser

3.4 Installation instructions

3.4.1 Installation conditions

NOTICE

Do not turn the device into the process connection thread at the housing. Always install the

device at the spanner flats (Fig. 5, item 1). Use a suitable open-ended wrench for this task (see

Table →Chap. 3.3.1).

• The onsite display can be rotated electronically 180°, →Chap. 5.1 "Onsite operation".

• The upper housing section can be rotated mechanically up to 310°.

The sensor requires a fully developed flow profile for correct monitoring.

For this reason, steadying sections (5x DN) must be provided in the pipe after a pump,

pipe bend, internal fittings and cross-sectional changes.

• The sensor tip should be completely surrounded by medium.

• Position the sensor tip in the area of maximum fluid velocity (pipe

center).

• Minimum sensor immersion length: Li≥10 mm.

A0006976

Fig. 5: Installation conditions

Orientation

• For horizontal pipes: lateral installation.

Installation from above (see Fig. 5) only if the pipe is completely

filled with medium during operation.

• For vertical pipes: installation in the ascending pipeline.

• Installation of DTT35 by min. 3° inclination, because of self draining.

A0006977

Fig. 6: Correct orientation

3°=

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