Empire Comfort Systems VFD32FB0F-4 Quick start guide

Page 1

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL

DELUXE VENT-FREE

UNIVERSAL FIREBOXES

GAS-FIRED

UNIVERSAL FIREBOX

FOR ALL VENT-FREE

LOG SETS MODELS:

VFD32FB0F-4 VFD36FB0F-4 VFD42FB0F-4

VFD32FB0L-4 VFD36FB0L-4 VFD42FB0L-4

VFD32FB2AF-4 VFD36FB2AF-4 VFD42FB2AF-4

VFD32FB2AL-4 VFD36FB2AL-4 VFD42FB2AL-4

VFD32FB2MF-6 VFD36FB2MF-6 VFD42FB2MF-6

VFD32FB2ML-6 VFD36FB2ML-6 VFD42FB2ML-6

VFD00FB3MF-4

VFD36FB3MF-6

VFD42FB2ML-4

This appliance may be installed in an aftermarket, permanently located,

manufactured home (USA only) or mobile home, where not prohibited

by local codes. This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is not convertible for use

with other gases, unless a certied kit is used.

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death or

property damage.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

Do not attempt to modify or alter the construction of the rebox or its

components. Any modication or alteration of construction may void

the warranty of this rebox. Children and adults should be alerted

to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition. Young children should be carefully

supervised when they are in the same room as the rebox.

WARNING

Improper installation, adjustment, alteration,

service or maintenance can cause injury or

property damage. Refer to this manual. For

assistance or additional information, con-

sult a qualied installer, service agency or

the gas supplier.

FOR USE ONLY WITH A LISTED GAS-FIRED UNVENTED

DECORATIVE ROOM HEATER NOT TO EXCEED 40,000 BTU/H.

Do not build a wood re.

Carefully review the instructions supplied with the decorative type

unvented room heater for the minimum replace size requirement.

Do not install A VENT-FREE LOG SET in this rebox, unless this

rebox meets the minimum dimensions required for the installation.

ANSI Z21.91

Ventless Fireplace

Enclosures

for Gas Fired

Decorative Type

Unvented Room

Heaters

39000-1-0219Page 2

TABLE OF CONTENTS

Important Safety Information ........................................................................................... 3

Introduction...................................................................................................................... 3

Clearances ................................................................................................................. 4 - 5

Firebox Installation Instructions .................................................................................. 6 - 8

Installing Hood............................................................................................................ 8 - 9

Gas Line Connection ....................................................................................................... 9

Optional FBB5 Single Speed Blower Installation Instructions ................................ 10 - 12

Junction Box Wiring Installation Instructions ................................................................. 13

Maintenance .................................................................................................................. 13

Parts List........................................................................................................................ 14

Parts View ..................................................................................................................... 15

Accessories ............................................................................................................ 16 - 17

Master Parts Distributor List .......................................................................................... 18

How To Order Repair Parts ........................................................................................... 18

Warranty ........................................................................................................................ 19

SECTION PAGE

39000-1-0219 Page 3

The installation must conform with local codes or, in

the absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1 (latest edition) and to the National

electrical Code, ANSI/NFPA70 (latest edition).

NOTE: Installation and repair should be done by a quali-

ed service person. The appliance should be inspected

before use and at least annually by a qualied service

person. More frequent cleaning may be required due

to excessive lint from carpeting, bedding material, etc.

It is imperative that control compartment, burners and

circulating air passageways of the appliance be kept

clean.

Any safety screen or guard removed for servicing an

appliance must be replaced prior to operating the appli-

ance. Provide adequate combustion and ventilation air.

The ow of combustion and ventilation air MUST NOT

be obstructed.

Provide adequate clearance around air openings into

the combustion chamber and adequate accessibility

clearance for servicing and proper operation. NEVER

obstruct the front opening of the appliance.

This Empire Comfort Systems, Inc. rebox and its

components have been tested and will operate safely

when installed in accordance with this installation

manual. Read all instructions before starting installation,

then follow these instructions carefully during

installation to maximize rebox benet and safety.

Report to your dealer any parts damaged in shipment.

The Empire Comfort Systems, Inc. warranty will be

voided by, and Empire Comfort Systems, Inc. disclaims

any responsibility for the following actions:

- Installation of any damaged rebox.

- Modication of the rebox or any of the components

parts thereof.

- Installation other than as instructed by Empire

Comfort Systems, Inc.

- Installation and/or use of any component part

or accessory not approved by Empire Comfort

Systems, Inc. in combination or assembly with

a Empire Comfort Systems, Inc. firebox, not

withstanding any independent testing laboratory

or other third party approval of such component

part or accessory.

Any such action may create a possible re hazard.

Consult your local building codes.

Firebox Screen.

The rebox screen must be in place when the rebox

is operating.

Instructions to Installer

1. Installer must leave instruction manual with owner after

installation.

2. Installermusthaveownerlloutandmailwarrantycard

suppliedwithrebox.

3. Installer should show owner how to start and operate

logsetthatisinstalledintorebox.

Important

All correspondence should refer to complete Model Number,

Serial Number.

Notice: During initial ring of this rebox with a log set

installed, its paint will bake out, and smoke will occur. To

prevent triggering of smoke alarms, ventilate the room in

which the unit is installed.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization

equipment or accessories and repair and servicing of

equipmentshallbeperformedonlybyaqualiedagency.

The term "qualied agency" means any individual, rm,

corporation or company which either in person or through

a representative is engaged in and is responsible for (a)

the installation or replacement of gas piping or (b) the

connection, installation, repair or servicing of equipment,

who is experienced in such work, familiar with all precautions

required and has complied with all the requirements of the

authority having jurisdiction.

Commonwealth of Massachusetts: The installation

must be made by a licensed plumber or gas tter in

the Commonwealth of Massachusetts. The state of

Massachusettsrequiresthataexibleapplianceconnector

cannot exceed three feet in length.

Sellers of unvented propane or natural gas-fired

supplemental room heaters shall provide to each purchaser

a copy of 527 CMR 30 upon sale of the unit.

In the Commonwealth of Massachusetts, unvented propane

andnaturalgas-redspaceheatersshallbeprohibitedin

bedrooms and bathrooms.

The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54.*

*Available from the American National Standards Institute,

Inc., 11 West 42nd St., New York, N.Y. 10036.

IMPORTANT SAFETY INFORMATION

INTRODUCTION

39000-1-0219Page 4

2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

FINISHED WITH

TRIM KITOR

NON-COMBUSTIBLE

MATERIAL

3/4" GAP REQUIRED

2 X 4

HEADER

COMBUSTIBLE

FINISHED WALL

OR MANTEL

3/4" GAP REQUIRED

Sidewall Clearances:Theclearancefromtheinsideoftherebox

to perpendicular combustible side wall should not be less than 6

inches. See Figure 1.

Firebox Side and Back Clearances:Thereboxoutercasingside

andbackangesarezeroclearancetocombustibles.

Top Framing and Finishing: Combustible nishing materials

requires 3/4 inch to top of unit. See Figure 2.

CLEARANCES

45°

MAX.

PERPENDICULAR

SIDE WALL

FRONT FACE (SIDE)

FIREBOX

(TOP VIEW)

COMBUSTIBLE

MATERIALS ALLOWED

IN SHADED AREAS

Figure 1

Figure 2a - Louvered Models

Figure 2b - Flush Models

39000-1-0219 Page 5

Ceiling Clearances: The ceiling height should not be less than

42 inches from the top of the hood. See Figure 3.

Mantel Clearances: Ventfreereboxmodelsmustusethehood

suppliedwiththerebox,oroneoftheoptionalhoodkitsavailable

for each model. If a combustible mantel is installed, it must meet

the clearance requirements detailed below.

Grate Clearance: The minimum clearance between the front legs

ofthegrateandfrontedgeofthereboxis2inches.

Leaveatleast36inchesclearancefromthefrontoftherebox.

Figure 3 - Clearances to Combustibles

CLEARANCES

MANTEL

13”

10”

12”

MAX

8”

MIN.

FIREBOX

FACE

CEILING

COMBUSTIBLES

ALLOWED

3/4” COMBUSTIBLE

CLEARANCE REQUIRED

FROM TOP EDGE

OF FIREBOX

10”

8”

6 ½”

5”

3 ½”

2”

9”

3/4”

84”

MIN.

(CEILING TO FLOOR)

HOOD

42” MIN

CEILING TO

TOPOF

HOOD

21”

10 ½”

12 ½”

14 ½”

16 ½”

18 ½”

WALL

FRAMING

OPEN GAP

FINISHED

WALL

39000-1-0219Page 6

Deluxe Vent-Free Firebox Framing Dimensions (in inches)

Model

A B C

Framing

Height

Framing

Width

Framing

Depth

VFD32FB 33 3/4 35 1/2 16 1/4

VFD36FB 35 3/4 40 1/2 18 3/4

VFD42FB 35 3/4 44 1/2 18 3/4

Attention:Add3-3/4inchesto"A"Dimensionwhenusingush

mantel base.

Any vent-free Gas Log Heater must be “For use with approved ANSI

Z21.11.2 unvented room heater.”

Follow and complete the installation instructions of the gas log set

andtherequirementsofthisrebox.

Checkallttingsforleaksbeforelightingthegaslogset.

Inplanningtheinstallationfortherebox,itisnecessarytodetermine

where the unit is to be installed and whether optional accessories

are desired. Gas supply piping should also be planned at this time.

A Gas Shut Off Must Be In This Line.

Thereboxcanbemountedonanyofthesesurfaces:

1. Aathardcombustibleornon-combustiblesurface.

2. A raised platform of combustible or non-combustible material.

3. Recessedintotheoorasillustratedby Figure 4(ushface),

and Figure 5 (louvered models).

4. Supportedunderallfourcornersofthereboxsothatcontact

is made on all four perimeter edges on the bottom of the unit

(Example: Four concrete masonry blocks).

Ifthereboxisinstalleddirectlyoncarpeting,tileorothercombustible

materialotherthanwoodooring,itshouldbeinstalledonametal

or wood panel extending the full width and depth of the unit.

At this point, you should have decided what components to include

inyourinstallation,andwherethereboxistobelocated.Ifthis

has not been done, stop and consult your dealer for assistance

with this planning.

Planning Your Installation

Please note that the optional VFA2 Fresh Air kit available for use

with the Vent Free Firebox must be installed at the time of the initial

installation. Refer to pages 10, 11 and 12 for detailed instructions

for the air kit.

Accessory kits such as the FBB5 Blower kit, Trim kits, Mantels, Full

Cabinet Mantels, plus other Decorative Frame, Hood, and Door

accessorykitsmaybeinstalledafterthereboxissecuredtothe

framed opening.

Refer to the instructions provided with each of the optional accessory

kits for proper installation and operation.

Firebox Framing

Fireboxframingcanbebuiltbeforeorafterthereboxissetinplace.

Framing should be positioned to accommodate wall covering and

reboxfacingmaterial.Thereboxframingshouldbeconstructed

of 2 x 4 lumber or heavier. The framing headers must be at least

3/4inchabovethereplace.RefertoFigures 6 and 7forrebox

framing dimensions.

Figure 4 Figure 5

Figure 6

FIREBOX INSTALLATION INSTRUCTIONS

LOUVERED

FIREBOX

MODELS

COMBUSTIBLE MATERIALS ALLOWED

39000-1-0219 Page 7

Figure 7

Firebox Dimensions

FIREBOX INSTALLATION INSTRUCTIONS

GIA

OUTER FIREBOX DIMENSIONS

INNER FIREBOX DIMENSIONS

TOPVIEW SIDE VIEW

DELUXE

FLUSH

DELUXE

LOUVERED

.5 inches

OUTER FIREBOX DIMENSIONS (in inches)

INDEX

LETTER

LOUVERED FLUSH

VFD32 VFD36 VFD42 VFD32 VFD36 VFD42

A 33 35 35 33 35 35

B 35 40 44 35 40 44

C 16 1/2 19 19 16 1/2 19 19

D 27 7/8 31 7/8 35 7/8 27 7/8 31 7/8 35 7/8

F 31 36 40 31 36 40

G 22 1/4 24 1/4 24 1/4 22 1/4 24 1/4 24 1/4

H 1 3/16 1 3/16 1 3/16 6 1/8 6 1/8 6 1/8

I 31 1/2 33 1/2 33 1/2 28 3/8 30 3/8 30 3/8

J 8 5/16 8 5/16 8 5/16 8 5/16 8 5/16 8 5/16

K 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4

L 30 1/4 34 5/8 36 5/8 30 1/4 34 5/8 36 5/8

M 60 3/8 69 1/8 73 60 3/8 69 1/8 73

N 2 11/16 2 11/16 2 11/16 2 11/16 2 11/16 2 11/16

O 42 5/8 48 7/8 51 3/4 42 5/8 48 7/8 51 3/4

INNER FIREBOX DIMENSIONS (in inches)

INDEX

LETTER VFD32 VFD36 VFD42

WITHOUT BRICK

A 31 36 40

B 25 3/16 29 3/16 33 3/16

C 14 1/8 16 1/2 16 1/2

D 18 11/16 20 20

E 22 24 24

WITH BRICK

A 29 5/16 34 5/16 38 5/16

B 24 28 32

C 13 5/16 15 3/4 15 3/4

D 18 11/16 20 20

E 22 24 24

39000-1-0219Page 8

Locating Firebox

Placereboxinframingopening.Usethetabsonthesideofthe

reboxtoattachreboxtoframing.Differenttablocationscanbe

usedfornishingmaterialswiththicknessesof1/2inchand5/8inch.

See Figure 8.

Framingtabs should t directly against framingmaterial. Use at

least one nail per bracket to secure in place.

Checksquarenessofthereboxpriortosecuringtoframedopening.

See Figure 9.

Figure 8

Ablackhoodthatisfurnishedwitheachrebox(oroptionalhood)

MUST be installed before the rebox is used. Failure to do so

may create a possible re hazard. The hood is located behind

upper louver, or inside the rebox on ush face units. If brass,

stainless steel, or hammered pewter hoods are desired, they can

be purchased as an option. Attachment is the same as the standard

black hood.

Flush Face Models

1. Onushfacemodels,loosenthetwoscrews(A)holdingrebox

toptofacepanel,thenslidethehoodangebetweentherebox

top and face panel and re-tighten the screws.

2. Install one screw at each end of the hood as shown (C).

Louvered Models

1. If you have a louvered model, remove upper louver.

2. Placethetophoodangeontopoftherebox,theninstallthree

screwsthroughthereboxtopfrombelowandscrewintothe

pilotholesinthehoodange(B).

3. Install one screw at each end of the hood as shown (C).

4. Re-install louver.

CAUTION: The hood must be installed prior to operation of

appliance. See Figure 10.

Flush Face Models

Figure 10

Figure 9

FIREBOX INSTALLATION INSTRUCTIONS

INSTALLING HOOD

INNER FIREBOX TOP

Louvered Models

ACAC

39000-1-0219 Page 9

Thereboxisdesignedtoaccepta3/8-inchgaslineforanapproved

vent-freegaslogset.Havethelineinstalledbyaqualiedservice

person in accordance with all building codes. Consult local building

codes to properly size the gas supply line leading to the 3/8-inch

hook-up at the unit. The state of Massachusetts requires that a

exibleapplianceconnectorcannotexceedthreefeetinlength.

Gasaccessholesareprovidedonbothsidesoftherebox.See

Figure 11. On models with refractory brick panels installed, carefully

remove the knockout in the refractory brick panel using a large

standard screwdriver and hammer. First, place screwdriver in groove

next to plug and pry sideways to pop out main plug. Then remove

the remaining concrete in hole with gentle tapping with ball peen

hammer and/or screwdriver. A masonry drill and bit may also be

used to create a clean hole for the gas line to pass through. See

Figure 12.

When installing optional ceramic ber side panels into rebox,

laypanelonaatsurface.Removethegaslineknockout(round

depression) in the appropriate side panel using a drill or utility knife.

Afterthebrickpanelknockoutisremoved,thereboxwrapmay

havearoundmetalknockoutthatmustberemovedalso.Usea

screwdriver to punch out the metal knockout.

Checkgastype.Useonlythegastypeindicatedonthegaslog

set rating plate. If the gas listed on the plate is not your type of gas

supply, DO NOT INSTALL. Contact your dealer for proper model.

AlwaysuseanexternalregulatorforallPropanereboxestoreduce

the supply tank pressure to a maximum of 14 inch w.c. This is in

additiontotheregulatorttedtothelogset.

WARNING

Connection directly to an unregulated propane tank can

cause explosion.

InstallonlyaANSIZ21.11.2vent-freelogsetintothisrebox.

Figure 11

Extended Hoods

Ifyournon-combustiblefacingmaterialisover1"inthicknessthatwillbeusedtonishthisrebox,anextendedhoodisavailablethatwill

extend out 2" farther out into the room. Contact your local dealer for details.

Finishing

Alljoints(top,bottomandsides),wherethewallordecorativefacingmaterialmeetsthereboxsurroundshouldbesealedwithanon-

combustible material.

Hearthextensionsarerecommended,butnotrequiredforthesereboxes.

VB4H32BL Standard Black VB4H36BL Standard Black VB4H42BL Standard Black

INSTALLING HOOD

GAS LINE CONNECTION

Brick Panel

Figure 12

GAS ACCESS HOLES

NOTE:Wheninstallingstainlesssteelorreectivedecorativeliner

kits,gaslinesmustcomethroughthebottomoftherebox.

See Figure 11.

39000-1-0219Page 10

OPTIONAL FBB5 SINGLE SPEED BLOWER INSTALLATION INSTRUCTIONS

Attention: Install blower assembly before connecting gas inlet

supply line.

Wiring

The appliance, when installed, must be electrically grounded in

accordance with local codes or, in the absence of local codes,

with the National Electrical Code, ANSI/NFPA 70, if an external

electrical source is utilized. This appliance is equipped with

a three-prong [grounding] plug for your protection against

shock hazard and should be plugged directly into a properly

grounded three-prong receptacle. Do not cut or remove the

grounding prong from this plug. For an ungrounded receptacle,

an adapter, which has two prongs and a wire for grounding, can be

purchased, plugged into the ungrounded receptacle and its wire

connected to the receptacle mounting screw. With this wire com-

pleting the ground, the appliance cord plug can be plugged into the

adapter and be electrically grounded.

CAUTION

Label all wires prior to disconnection when servicing con-

trols. Wiring errors can cause improper and dangerous op-

eration. Verify proper operation after servicing.

NOTE: Junction box on right side of rebox must be pre-wired

at time of rebox installation for use with blower assembly. A

standard wall ON/OFF wall switch or optional SCV1 Variable

Speed Control Kit should be installed to activate power to the

Firebox, and control the operation of the FBB5 Blower assembly.

It is recommended that installation of the wiring be performed by a

qualiedelectrician.See Figure 13.

1. Ifinstalled,turnOFFgassupplytorebox/gaslog.

2. Ifapplicable,turnOFFelectricsupplytorebox.

CAUTION

All wiring should be done by a qualied electrician and

shall be in compliance with all local, city and state building

codes. Before making the electrical connection, make sure

that main power supply is disconnected. The appliance,

when installed, must be electrically grounded in accordance

with local codes, with the national electrical code ansi/nfpa

70 (latest edition).

A factory installed junction box is located on the lower right

sideoftherebox.Wiringmustbefedtothejunctionboxand

attached to the receptacle that is provided. From right side of

therebox,removethe screwsecuringthejunction boxas-

sembly. Leave approximately 6 inches of wire in the junction

box for connection.

Attach black wire to one side of the receptacle and white wire

to opposite side of receptacle. The ground wire should be at-

tached to the green (ground) screw.

Install the receptacle into the junction box. Attach cover plate.

Attention: If installed, do not damage gas inlet supply line

whenblowerassemblyisinsertedintorebox.Insomecases,

removal the gas inlet supply line may be necessary.

3. Determinewhichtypeofreboxyouhavepriortoinstallation.

See Figures 14 and 15.

Figure 13

Figure 14

Figure 15

Deluxe Louvered

Models

Deluxe Flush Face

Models

This manual suits for next models

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