Emerson Unidrive m200 User manual

Control Quick Start

Guide

Unidrive M200/201

Part Number: 0478-0282-02

Issue: 2

Flexible machine integration

through communications

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 1 Wednesday, September 16, 2015 10:31 AM

Original Instructions

For the purposes of compliance with the EU Machinery Directive 2006/42/EC

This guide is intended to provide basic information required in order to set-up a drive to run a motor.

For more detailed installation information, please refer to the Unidrive M200/201 User Guide which is

available to download from:

http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/

Pages/downloads.aspx.

www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/manuals.aspx.

Warnings, Cautions and Notes

Issue Number: 2

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the

product or other equipment.

A Note contains information, which helps to ensure correct operation of the product.

This guide does not include safety information. Incorrect installation or operation of the

drive, could cause personnel injury or equipment damage. For essential safety

information, please refer to the Unidrive M200/201 User Guide or the safety booklet

supplied with the drive.

WARNING

CAUT ION

NOTE

WARNING

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 2 Wednesday, September 16, 2015 10:31 AM

Unidrive M200/201 Control Quick Start Guide

Issue Number: 2

Contents

1 Safety information .......................................................................................4

2 Introduction ..................................................................................................6

2.1 Operating modes ..................................................................................................... 6

3 Options .........................................................................................................7

4 Control connections ....................................................................................8

4.1 Control terminal configurations and wiring ............................................................... 8

5 Keypad and display ...................................................................................18

5.1 Saving parameters ................................................................................................ 19

5.2 Restoring parameter defaults ................................................................................ 19

6 Basic parameters (Menu 0) .......................................................................20

6.1 Menu 0: Basic parameters ..................................................................................... 20

6.2 Unidrive M200/201 parameter descriptions ........................................................... 26

7 Running the motor ....................................................................................43

8 Diagnostics ................................................................................................44

8.1 Alarm indications ................................................................................................... 48

9 NV Media Card Operation .........................................................................49

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 3 Wednesday, September 16, 2015 10:31 AM

4Unidrive M200/201 Control Quick Start Guide

Issue Number: 2

1 Safety information

1.1 Warnings, Cautions and Notes

1.2 Electrical safety - general warning

The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal.

Extreme care is necessary at all times when working with or adjacent to the drive. Specific warnings

are given at the relevant places in this guide.

1.3 System design and safety of personnel

The drive is intended as a component for professional incorporation into complete equipment or a

system. If installed incorrectly, the drive may present a safety hazard.

The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used

to control equipment which can cause injury.

Close attention is required to the electrical installation and the system design to avoid hazards either

in normal operation or in the event of equipment malfunction. System design, installation,

commissioning/start-up and maintenance must be carried out by personnel who have the necessary

training and experience. They must read this safety information and this Guide carefully.

The STOP functions of the drive do not isolate dangerous voltages from the output of the drive or

from any external option unit. The supply must be disconnected by an approved electrical isolation

device before gaining access to the electrical connections.

None of the drive functions must be used to ensure safety of personnel, i.e. they must not be

used for safety-related functions.

Careful consideration must be given to the functions of the drive which might result in a hazard,

either through their intended behavior or through incorrect operation due to a fault. In any application

where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a

risk analysis must be carried out, and where necessary, further measures taken to reduce the risk -

for example, an over-speed protection device in case of failure of the speed control, or a fail-safe

mechanical brake in case of loss of motor braking.

The system designer is responsible for ensuring that the complete system is safe and designed

correctly according to the relevant safety standards.

1.4 Environmental limits

Instructions in this guide regarding transport, storage, installation and use of the drive must be

complied with, including the specified environmental limits. Drives must not be subjected to

excessive physical force.

A Warning contains information which is essential for avoiding a safety hazard.

A Caution contains information which is necessary for avoiding a risk of damage to the

product or other equipment.

A Note contains information, which helps to ensure correct operation of the product.

WARNING

CAUT ION

NOTE

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 4 Wednesday, September 16, 2015 10:31 AM

Unidrive M200/201 Control Quick Start Guide 5

Issue Number: 2

1.5 Access

Drive access must be restricted to authorized personnel only. Safety regulations which apply at the

place of use must be complied with.

1.6 Fire protection

The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.

For further information, refer to the Drive User Guide.

1.7 Compliance with regulations

The installer is responsible for complying with all relevant regulations, such as national wiring

regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations.

Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses

or other protection, and protective ground (earth) connections.

This guide contains instruction for achieving compliance with specific EMC standards.

Within the European Union, all machinery in which this product is used must comply with the

following directives:

2006/42/EC: Safety of machinery.

2004/108/EC: Electromagnetic Compatibility.

1.8 Motor

Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the

motor shaft is not exposed.

Standard squirrel cage induction motors are designed for single speed operation. If it is intended to

use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly

recommended that the manufacturer is consulted first.

Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The

motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should

be used.

The values of the motor parameters set in the drive affect the protection of the motor. The default

values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.006 motor rated current. This affects the

thermal protection of the motor.

1.9 Mechanical brake control

The brake control functions are provided to allow well co-ordinated operation of an external brake

with the drive. While both hardware and software are designed to high standards of quality and

robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result

in a risk of injury. In any application where the incorrect operation of the brake release mechanism

could result in injury, independent protection devices of proven integrity must also be incorporated.

1.10 Adjusting parameters

Some parameters have a profound effect on the operation of the drive. They must not be altered

without careful consideration of the impact on the controlled system. Measures must be taken to

prevent unwanted changes due to error or tampering.

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6Unidrive M200/201 Control Quick Start Guide

Issue Number: 2

1.11 Electrical installation

1.11.1 Electric shock risk

The voltages present in the following locations can cause severe electric shock and may be lethal:

• AC supply cables and connections

• Output cables and connections

• Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

1.11.2 Stored charge

The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply

has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten

minutes before work may continue.

2Introduction

M200 delivers substantial communications and application integration through optional RS485 plus a

wide range of industry standard fieldbus and I/O SI modules. Enhances machine up-time and

performance with it’s remote control monitoring.

2.1 Operating modes

The drive is designed to operate in any of the following modes:

1. Open loop mode

Open loop vector mode

Fixed V/F mode (V/Hz)

Quadratic V/F mode (V/Hz)

2. RFC - A

2.1.1 Open loop mode

The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of

the output frequency of the drive and slip due to the mechanical load. The drive can improve the

speed control of the motor by applying slip compensation. The performance at low speed depends

on whether V/F mode or open loop vector mode is selected.

Open loop vector mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where

the drive uses motor parameters to apply the correct voltage to keep the flux constant under varying

load conditions.

Typically 100 % torque is available down to 1 Hz for a 50 Hz motor.

Fixed V/F mode

The voltage applied to the motor is directly proportional to the frequency except at low speed where a

voltage boost is provided which is set by the user. This mode can be used for multi-motor

applications.

Typically 100 % torque is available down to 4 Hz for a 50 Hz motor.

Quadratic V/F mode

The voltage applied to the motor is directly proportional to the square of the frequency except at low

speed where a voltage boost is provided which is set by the user. This mode can be used for running

fan or pump applications with quadratic load characteristics or for multi-motor applications. This

mode is not suitable for applications requiring a high starting torque.

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Unidrive M200/201 Control Quick Start Guide 7

Issue Number: 2

2.1.2 RFC-A mode

Sensorless mode provides closed loop control without the need for position feedback by using

current, voltages and key operating motor parameters to estimate the motor speed. It can eliminate

instability traditionally associated with open loop control such as operating large motors with light

loads at low frequencies.

3Options

Table 3-1 System Integration (SI) option module identification

Type Option module Color Name Further details

Fieldbus

Purple SI-PROFIBUS

See relevant option

module User Guide

Medium

Grey SI-DeviceNet

Light Grey SI-CANopen

Beige SI-Ethernet

Brown Red SI-EtherCAT

Automation

(I/O expansion) Orange SI-I/O

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 7 Wednesday, September 16, 2015 10:31 AM

8Unidrive M200/201 Control Quick Start Guide

Issue Number: 2

Table 3-2 Adaptor Interface (AI) option module identification

4 Control connections

For information on the default control connections, refer to the back cover of this guide. The

functionality of the control connections change depending on the setting of Pr 00.005.

4.1 Control terminal configurations and wiring

* With Unidrive M201, the default is Pad (5). The setting of Pr 00.005 automatically sets the drive

configuration.

Defaults are loaded before drive configuration changes are made.

Action will only occur if the drive is inactive, not in UU state and no User Actions are running.

Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters

are saved if this parameter changes.

Type Option module Name

Communications AI-485 Adaptor

Backup AI-Backup Adaptor

Backup AI-SMART Adaptor

00.005 Drive Configuration

RW Txt PT US

AV (0), AI (1), AV.Pr (2), AI.Pr (3),

Preset (4), Pad (5), Pad.Ref (6),

E.Pot (7), torque (8), Pid (9)

ÖAV (0)*

RFC-A

Value Text Description

0AV

Analog input 1 (voltage) Analog input 2 (voltage) selected by terminal

(Local/Remote)

1AI

Analog input 1 (current) or Analog input 2 (voltage) selected by terminal

(Local/Remote)

2AV.Pr

Analog input 1 (voltage) or 3 presets selected by terminal

3 AI.Pr Analog input 1 (current) or 3 presets selected by terminal

4Preset

Four presets selected by terminal

5Pad

Keypad reference

6 Pad.Ref Keypad reference with terminal control

7E.Pot

Electronic Potentiometer

8 torque Torque mode, Analog input 1 (current frequency reference) or Analog input 2

(voltage torque reference) selected by terminal

9Pid

PID mode, Analog input 1 (current feedback source) and Analog input 2

(voltage reference source)

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Unidrive M200/201 Control Quick Start Guide 9

Issue Number: 2

Figure 4-1 Pr 00.005 = AV (50 Hz)

Figure 4-2 Pr 00.005 = AV (60 Hz)

Voltage speed reference

input (AI 2)

input (AI 1)

+ 10 V output

10 Digital output

(zero frequency)

Drive enable

Run reverse

Run forward

Analog output 1

(motor frequency)

Analog input 1/

input 2 select

+ 24 V output

10k

Voltage speed reference

input (AI 2)

input (AI 1)

+ 10 V output

10 Digital output

(zero frequency)

Not stop

Jog forward

Run

Analog output 1

(motor frequency)

Analog input 1/

input 2 select

+ 24 V output

10k

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 9 Wednesday, September 16, 2015 10:31 AM

10 Unidrive M200/201 Control Quick Start Guide

Issue Number: 2

Figure 4-3 Pr 00.005 = AI (50 Hz)

Figure 4-4 Pr 00.005 = AI (60 Hz)

Current speed reference

Current speed

reference input

Voltage speed reference

input (AI 2)

input (AI 1)

+ 10 V output

10 Digital output

(zero frequency)

Drive enable

Run reverse

Run forward

Analog output 1

(motor frequency)

Analog input 1/

input 2 select

+ 24 V output

10k

Current speed

reference input Current speed reference

input (AI 1)

Voltage speed reference

input (AI 2)

+ 10 V output

10 Digital output

(zero frequency)

Not stop

Jog forward

Run

Analog output 1

(motor frequency)

Analog input 1/

input 2 select

+ 24 V output

10k

Unidrive M200_201 Control Quick Start Guide English Iss1.book Page 10 Wednesday, September 16, 2015 10:31 AM

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