Emerson KEYSTONE OM13 EPI-2 User manual

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

TABLE OF CONTENTS

1 Optional module 13:

3-wires module............................................ 1

2 Installation.................................................... 2

3 OM13 module setting and configuration.... 8

4 OM13 kit........................................................ 9

5 OM13 wiring diagram ................................ 10

Emerson.com/FinalControl

WARNING

EPI-2 actuator must be electrically isolated before

any disassembling or reassembling operations.

Before any disassembling or reassembling

operations, please follow in detail the relevant

paragraph of the basic installation and operating

manual (latest revision available).

WARNING

The electronic parts of the EPI-2 actuators and all

optional modules can be damaged by a discharge

of static electricity. Before you start, touch a

grounded metal surface to discharge any static

electricity.

WARNING

It is assumed that the installation, configuration,

commissioning, maintenance and repair works

are carried out by qualified personnel and

checked by responsible specialists.

WARNING

Repair work, other than operations outlined in this

manual, is strictly reserved to qualified Emerson

personnel or authorized by the company itself.

1.2 Manufacturer

Manufacturer with respect to Machinery

Directive 98/37: as specified on the EPI-2 label.

1. OPTIONAL MODULE 13: 3-WIRES MODULE

1.1 OM13 module functionality

The OM13 3-wires module is supplied as an

option to the Keystone EPI-2 actuators.

It is possible to receive the actuator already

equipped with the OM13, ordering it with the

basic feature.

Alternatively, it is possible to order the OM13 as

a separate kit and install it in the basic actuator

in the factory or in the field.

The OM13 is an optional module suitable

to accomplish the following EPI-2 actuator

additional functionality:

• 120/240V AC 1-phase, 50/60Hz, 3-wire

control for open/close operations, without

additional power supply.

IMPORTANT

For decommissioning instructions, please refer

to the relevant chapter in the EPI-2 manual ref.

VCIOM-02819.

IMPORTANT

The OM13 command has to be provided by two

separate switches for open and for close with

a delay of at least one second between the two

commands, when reversing the operation from

open to close or vice versa.

VCIOM-01495-EN15/05

Before installation these instructions must be fully read and understood

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

Follow one of the following assembling

procedures depending on actuator model.

2.1 Assembling procedure for models

63-125Nm old version (US or NO US market)

• Verify that you received the correct OM13

3-wire module (Figure 3).

• Remove (as indicate in Figure 4):

- 3-pins connector cable

- 4-pins connector cable

- 8-pins connector cable

2. INSTALLATION

To assemble the OM13 into the EPI-2 actuator,

proceed as follows:

• Ensure that all the parts received with

the OM13 are available as described in

paragraph4.

• Using paragraph 4, select only mechanical

parts (screws and spacers) depending on

actuator models.

• Gather the right tools for the assembly and

for setting the actuator controls.

• With an Allen wrench of 5 mm unscrew the

cover screws (Figure 1).

• Remove the actuator cover (Figure 2).

Figure 1 Figure 2

Figure 3

• Remove the 3-wire power connector cable

from the power card as indicated in Figure 5.

• Remove the 3 screws (3 pcs M3x10) from the

logic board and screw the 3 metal spacers

(Figure 6).

Figure 4

Figure 5

• Place the OM13 card onto the spacers and

tighten the 4 screws (Figure 7).

• Remove the 2-pins connector cable from J1

on the power card (Figure 8).

Figure 6

Figure 7 Figure 8

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

• Connect the 2-wire power connector cable of

the OM13 card to the power card (Figure 9).

• Connect the 3-wire power connector cable

of the terminal board to the OM13 card

(Figure10).

Figure 9

• Connect the 3-pins connector cable of the

OM13 module to the logic card (Figure 11).

• Reconnect the 8-pins connector cable and

4-pins connector cable (Figure 12).

Figure 10

Figure 11

• Connect the 2-pins black connector from

OM13 module to the 2-pins connector

previously removed (Figure 13).

• Connect the 2-pins connector black cable

from the OM13 module to the power card

(Figure 14).

2.2 Assembling procedure for models

250-500-1000-2000 Nm old version

(US or NO US market)

• Verify that you received the correct OM13

3-wire module (Figure 15).

• Remove (as indicate in Figure 16):

- 3-pins connector cable

- 4-pins connector cable

- 8-pins connector cable

Figure 12

Figure 13 Figure 14

Figure 15 Figure 16

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

• Remove the 3-wire power connector cable

from the power card (Figure 17).

• Remove the 2-pins connector cable from J1A

on the logic card (Figure 18).

• Connect the 3-wire power connector cable

from the terminal board to the OM13

(Figure19).

• Place the OM13 card onto the heatsink

spacers (if necessary use 3,2mm height

plastic spacers) and tighten the 4 screws

(Figure 20).

• Connect the 2-wire power connector cable of

the OM13 card to the power card (Figure 21).

• Reconnect the 8-pins connector cable and the

4-pins connector cable (Figure 22).

Figure 17 Figure 18

Figure 19 Figure 20

Figure 21 Figure 22

Figure 23 Figure 24

• Connect the 3-pins connector cable of the

OM13 module to the logic card (Figure 23).

• Connect the 2-pins black connector from

OM13 module to the 2-pins connector

previously removed (Figure 24).

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

2.3 Assembling procedure for models

63-125 Nm new version (US or NO US market)

• Verify that you received the correct OM13

3-wire module (Figure 26).

• Remove (as indicate in Figure 27):

- 3-pins connector cable

- 4-pins connector white cable

- 4-pins connector black cable

- 8-pins connector cable

Figure 25 Figure 26

• Connect the 2-pins connector black cable

from the OM13 module to connector J1A on

the logic card (Figure 25).

Figure 27 Figure 28

• Remove the 3-wire power connector cable

from the power card as indicated in Figure 28.

• Remove the 2-pins cable from connector on

the power card (Figure 29).

• Remove the 3 screws from the logic board;

screw the 3 metal spacers and insert the

plastic spacer (Figure 30).

Figure 29 Figure 30

• Place the OM13 card onto the spacers and

tighten the 3 screws (Figure 31).

• Connect the 2-wire power connector cable of

the OM13 card to the power card (Figure 32).

Figure 31 Figure 32

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

Figure 33

• Reconnect the 8-pins connector cable and

4-pins connector black cable (Figure 33).

• Connect the 3-wire power connector cable

of the terminal board to the OM13 card

(Figure34).

• Reconnect the 4-pins connector cable

(Figure35).

• Connect the 3-pins connector cable of the

OM13 module to the logic card (Figure 36).

Figure 34

Figure 35 Figure 36

• Connect the 2-pins connector black cable

from the OM13 module to the power card

(Figure 37).

• Connect the 2-pins black connector from

OM13 module to the 2-pins connector

previously removed (Figure 38).

Figure 37

2.4 Assembling procedure for models

250-500-1000-2000 Nm new version

(US or NO US market)

• Verify that you received the correct OM13

3-wire module (Figure 39).

• Remove (as indicate in Figure 40):

- 2-pins connector cable

- 3-pins connector cable

- 4-pins connector white cable

- 4-pins connector black cable

- 8-pins connector cable

Figure 38

Figure 39 Figure 40

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

Figure 41

• Remove the 3-wire power connector cable

from the power card (Figure 41).

• Screw the 3 spacers and unscrew the screw

that fixes the motor cable (Figure 42).

Figure 42

Figure 43

• Place the OM13 card onto the spacers and

tighten the 4 screws (Figure 43).

• Reconnect the 8-pins connector cable, the

4-pins connector black cable and the 4-pins

connector white cable (Figure 44).

Figure 44

Figure 45

• Connect the 3-wire power connector cable

from the terminal board to the OM13

(Figure45)

• Connect the 2-wire power connector cable of

the OM13 card to the power card (Figure 46).

Figure 46

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

3. OM13 MODULE SETTING AND

CONFIGURATION

For the EPI-2 basic actuator settings, please

refer to the instruction and operation manual.

The OM13 does not need any setting and

configuration.

Figure 47

• Connect the 3-pins connector cable of the

OM13 module to the logic card (Figure 47).

• Connect the 2-pins black connector from

OM13 module to the 2-pins connector

previously removed (Figure 48).

• Connect the 2-pins connector black cable

from the OM13 module to connector on the

logic card (Figure 48).

• The OM13 card is now connected.

• Replace the actuator cover and fix it properly.

IMPORTANT

Please note that all the connectors provided

with the base actuator and all optional cards are

different from each other (in terms of design and

number of pins). In no way is it possible to make a

wrong connection.

Warning

Do not electrically operate the EPI-2 when the

electrical enclosures are removed. Operating the

unit with the electrical enclosures removed could

cause personal injury.

Figure 48

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

Figures 51-54 allow to distinguish old version

of EPI-2 from the new version (on the labels

are underlined the digits of Product Number);

furthermore, the logic boards with heatsink

identifies old version models, while logic boards

without heatsink identifies new version models.

Figure 52

Label for US MARKET – Digit 6 on product

coding chart

Figure 51

Label for NON US MARKET - Digits X7X8on

product coding chart

Figure 54

Example of EPI-2 new version (heatsink not

present)

Figure 53

Example of EPI-2 old version (heatsink present)

EPI-2 CROSS REFERENCE TABLE (NON US MARKET)

Actuator model Old 63-125 Old 250-2K New 63-125 New 250-2K

Product coding chart

digit X7X81-phase

UV - VU UV - VU LV - HV LV - HV

Product coding chart

digit X7X83-phase

31, 32, 33 31, 32, 33 3A, 3B, 3C 3A, 3B, 3C

A1, 11 11 4, 8 5, 8

B2, 12 12 1, 11 6, 9

C3, 13 13 2, 12 7, 10

D14 14 15

EPI-2 CROSS REFERENCE TABLE (US MARKET)

Actuator model Old E006-E013 Old E025-E171 New E006-E013 New E025-E171

Product coding chart

digit 6 1-phase

0 - 4 0 - 4 L - H L - H

Product coding chart

digit 6 3-phase

1, 2, 3 1, 2, 3 A, B, C A, B, C

A1, 11 11 4, 8 5, 8

B2, 12 12 1, 11 6, 9

C3, 13 13 2, 12 7, 10

D14 14 15

4. OM13 KIT

The OM13 kit consists of the following parts

(see Figure 49):

- OM13 modulating input/output module

- 3 pcs metal spacers

- 1 pc metal exagonal spacer 15 mm

- 3 pcs metal exagonal spacers 25 mm

- 1 plastic spacer

- 1 flat cable with connectors

- 3 screws M3x8

- 4 screws M3x10

This kit allows to assemble optional module

OM13 over all different EPI-2 models.

Depending on models, only some spacers and

screws has to be used.

Refer to tables below and Figure 50 to choose

the correct mechanical parts.

Figure 49

Figure 50

Points A, B, C and D to fix the board on

standard group

CLC1 CLC2 OPC1 OPC2

(Note 1) (Note 3)

Output contacts

(Note 2-4)

Ground

MODULE 13 (3-WIRES)

5. OM13 WIRING DIAGRAM

NOTES

1. L1 - L2 connection to open

L2 - L3 connection to close

Supply from 110 to 240V AC / 1-ph

L2 neutral

2. Contacts shown in intermediate position CLC1 - CLC2 end of travel signaling in CLOSING

Contacts shown in intermediate position OPC1 - OPC2 end of travel signaling in OPENING

3. Internal heater (max. 10 watt) is activated when a power supply from 110 to 240V AC is connected to the terminals 33-34

4. Output contact rating: 240V AC / 5 A - 30V DC / 5 A - 120V DC / 0.5 A

KEYSTONE OM13 - EPI-2 3-WIRES MODULE

INSTALLATION AND MAINTENANCE INSTRUCTIONS

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