Emerson IC695PNC001-BFBE1 2 User manual

IMPORTANT PRODUCT INFORMATION

GFK-2573AD

May 2023

PACSystems™ RX3i PROFINET Controller

IC695PNC001-BFBE

Firmware Version 3.25

Includes conformal coat and low temperature module variants, if available.

The last two characters of the catalog number suffix may not increment with every firmware release beginning with IC695PNC001-BCBD

Release 3.15.

GFK-2573AD May 2023

Warnings and Caution Notes as Used in this Publication

WARNING

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other

conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

CAUTION

Caution notices are used where equipment might be damaged if care is not taken.

Note: Notes merely call attention to information that is especially significant to understanding and operating

the equipment.

These instructions do not purport to cover all details or variations in equipment, nor to provide for

every possible contingency to be met during installation, operation, and maintenance. The information

is supplied for informational purposes only, and Emerson makes no warranty as to the accuracy of the

information included herein. Changes, modifications, and/or improvements to equipment and

specifications are made periodically and these changes may or may not be reflected herein. It is

understood that Emerson may make changes, modifications, or improvements to the equipment

referenced herein or to the document itself at any time. This document is intended for trained

personnel familiar with the Emerson products referenced herein.

Emerson may have patents or pending patent applications covering subject matter in this document.

The furnishing of this document does not provide any license whatsoever to any of these patents.

Emerson provides the following document and the information included therein as-is and without

warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty

of merchantability or fitness for particular purpose.

GFK-2573AD May 2023

Overview

The PACSystems™RX3i PROFINET Controller module, IC695PNC001 or PNC001, connects a PACSystems

RX3i controller to a high-speed PROFINET local area network. It enables the RX3i controller to communicate

with I/O devices on the LAN. The PNC001 provides all the functions, services, and protocols required for

certification as a PROFINET I/O Version 2.2 I/O Controller, running at both 100 Mbps and 1 Gbps.

The PNC001 supports 10/100/1000 Mbps Copper, 100/1000 Mbps Multi-mode Fiber, and 100/1000 Mbps

Single-mode Fiber. The LAN can include media interfaces of more than one type. PROFINET

communications on the LAN require 100 and 1000 Mbps link speed. 10 Mbps cannot be used for PROFINET

communications. However, 10 Mbps can be used for other types of Ethernet traffic such as ping and telnet.

Features of the RX3i PNC001 include:

•Full configuration services for the RX3i PROFINET Controller, plus all connected Emerson and third-

party I/O-Devices using PAC Machine Edition (PME).

•Firmware upgrades using the WinLoader software utility (if the host CPU has a serial port) or using a

Web-based tool (if the host CPU has no serial port). Instructions are included with the firmware

upgrade kit.

•Support for star, ring, and daisy-chain/line network topologies.

•Four switched Ethernet ports - two 8-conductor RJ-45 shielded twisted pair 10/100/1000 Mbps

copper interfaces and two Small Form-factor Pluggable (SFP) cages for user-supplied SFP devices.

•Internal clock synchronized with the RX3i CPU for time-stamped diagnostics entries.

•Restart the pushbutton to manually restart the PNC001 without power cycling the system.

•LEDs: OK, LAN, STATUS, CONFIG, ACTIVE, and Port LEDs.

•Compliant with EU RoHS Directive using the following exemptions identified in the Annex: 7c-I and

7c-III.

Ordering Information

Part Number

Description

IC695PNC001

PACSystems RX3i PROFINET Controller Module 10/100/1000, 4 Ports - 2

SFP connections, 2 Copper

IC695SPC100

RX3i 10/100/1000base-TX (CAT5 100m) SFP

IC695SPF002

RX3i 100Base-FX (fiber 2 km) SFP

IC695SPF550

RX3i 1000Base-SX (fiber 550 m) SFP (MMF)

IC695SPF010

RX3i 1000Base-LX (fiber 10 km) SFP (Single mode fiber - SMF)

GFK-2573AD May 2023

Specifications: PNC001

Specifications

Descriptions

PROFINET Support

PROFINET Version 2.2 General Class A I/O-Controller.

Redundantly controlled operation conforms to PROFINET V2.3 Type S-2 System

Redundancy.

RX3i CPU Compatibility

See the Functional Compatibility section.

Power Requirements

PNC001-Ax

PNC001-Bxxx

3.3 Vdc: 0.6 A with no SFP devices

1.3 A maximum

(two SFP devices installed, 0.35 A per SFP device)

3.3 Vdc: 0.5 A with no SFP

devices

1.2 A maximum

(two SFP devices installed,

0.35 A per SFP device)

5 Vdc: 1.5 A maximum

5 Vdc: 0.75 A maximum

Operating Temperature Range

PNC001-Ax: 0°C to 60°C PNC001-Bxxx: -25°C to 60°C

Maximum surrounding air temperature without a fan. A lower maximum

temperature may be required depending on the PNC001 location and SFP

population. Refer to the section, Operating Range for Surrounding Air Temperature

(section 1.4) in PACSystems RX3i PROFINET I/O Controller Manual, GFK-2571K or later.

Number of Port Connectors

Two RJ-45 and two SFP Cages

(SFP devices not included, available separately)

Micro USB Connector

One, is for communication with a computer using Command Line Interface.

LAN

IEEE 802.2 Logical Link Control Class I

IEEE 802.3 CSMA/CD Medium Access Control 10/100/1000 Mbps

Maximum I/O Memory

128 Kbytes of combined input/output memory per PROFINET Controller

CPU Status Bits

PROFINET I/O Device Data Update

Rates on the PROFINET LAN

Configurable: 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, 32 ms, 64 ms, 128 ms, 256 ms, and

512 ms

Number of IP addresses

One

Number of MAC Addresses

Five. One per external port and one internal.

Hot-swappable

Yes

System Maximum Limits

PNCs per RX3i CPU

Four. Must be located in the main rack. Cannot be located in a remote node.

I/O-Devices per I/O-Controller

128 per PROFINET Controller (Configured as an MRP Manager, the PNC001 is

limited to managing no more than 63 MRP Clients).

I/O-Devices per Network

255 per network, spread across up to 8 IO-Controllers

I/O-Devices per RX3i CPU

255 per RX3i CPU, spread across up to 4 PROFINET Controllers

I/O-Controllers per network

Number of PROFINET Slots per

device

256

Number of PROFINET Subslots per

slot

256

GFK-2573AD May 2023

Specifications

Descriptions

Number of PROFINET

Submodules per RX3i CPU

2048

Programmer Limits

Number of I/O-Controllers

128 (32 RX3i CPU targets × 4 IO-Controllers per RX3i CPU)

Number of I/O-Devices

4080 (255 per network × 16 PROFINET networks)

Total number of devices

4208 (does not include backplanes, power supplies, or I/O modules)

For product standards, general operating specifications, and installation requirements, refer to PACSystems RX3i System

Manual, GFK-2314.

EMC Installation Requirements

To meet EN 55011 and FCC Class A radiated emissions, the Control system in which the IC695PNC001

module is used shall be mounted in a metal enclosure when three or more IC695PNC001 modules are

used. All surfaces of the enclosure must be adequately grounded to adjacent surfaces to provide electrical

conductivity. Wiring external to the enclosure must be routed in a metal conduit or equivalent. The conduit

must be mounted to the enclosure using standard procedures and hardware to ensure electrical

conductivity between the enclosure and conduit.

When installing, operating, or maintaining the IC695PNC001, personnel must ensure any electrostatic

charge is discharged through the use of a grounded ESD strap or other means.

Installation Location

This product is intended for use with the RX3i system. Its components are considered open equipment

(having live electrical parts that may be accessible to users) and must be installed in an ultimate enclosure

that is manufactured to provide safety. At a minimum, the enclosure shall provide a degree of protection

against solid objects as small as 12mm (fingers, for example). This equates to a NEMA/UL Type 1 enclosure

or an IEC60529 IP20 rating providing at least a pollution degree 2 environment. For details about installing

RX3i rack systems, refer to PACSystems RX3i System Manual, GFK-2314.

GFK-2573AD May 2023

Installation in Hazardous Areas

The following information is for products bearing the UL marking for Hazardous Areas or ATEX marking for

explosive atmospheres:

CLASS 1 DIVISION 2 GROUPS ABCD

This equipment is an open-type device and is meant to be installed in an enclosure suitable for the

environment that is only accessible with the use of a tool.

Suitable for use in Class I, Division 2, Groups A, B, C, and D Hazardous Locations, or non-hazardous

locations only.

WARNING

EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES.

ATEX Zone 2

This module must be mounted in an enclosure certified in accordance with EN60079-15 for use in Zone 2,

Group IIC, and rated IP54. The enclosure shall only be able to be opened with the use of a tool.

GFK-2573AD May 2023

Status Reporting

The PNC001 provides 32 bits of status information to a configured location in the RX3i CPU’s reference

memory.

The status data consists of the Module OK bit, which indicates the health of the module itself, a status bit

for each external port, and a bit that indicates the connection status of the configured devices.

All Status bits are active high. The status location may be configured in %I, %Q, %AI, %AQ, %R, %G, %T, %M

or %W or I/O Variable reference memory in the RX3i CPU.

Bit

Name

Description

(lsb)

Module OK

Indicates the health of the PNC001 module.

1 indicates the module is functioning properly.

0 indicates the module is powering up or has failed.

Port1 Link Up

1 indicates the port is connected to another device and is operating correctly.

0 indicates the port is not connected to another device or the port has an error preventing

communications, or the SFP cage is empty or has an incompatible SFP device.

Port2 Link Up

Port3 Link Up

Port4 Link Up

Reserved

Reserved. Always 0.

Port3 SFP OK

Indicates the health of the SFP plugged in port 3.

1 indicates that the SFP matches the configuration and is operational.

0 indicates that either the SFP does not match the configuration or is not operational.

Port4 SFP OK

Indicates the health of the SFP plugged in port 4.

1 indicates that the SFP matches the configuration and is operational.

0 indicates that either the SFP does not match the configuration or is not operational.

All Devices

Connected3

1 indicates all configured devices are connected and communicating over PROFINET.

0 indicates no devices are configured or one or more configured devices have not established

a PROFINET connection.

Reserved

Always 0.

MRP Enabled

0 indicates that MRP is not enabled.

1 indicates that MRP is enabled.

It is recommended that the All Devices Connected status bit be checked first to determine whether all devices belonging to the PNC001 are

functioning. If this bit is 0, indicating that one or more devices is not OK, the PNIO_DEV_COMM function block can then be used to determine

which specific devices are not communicating. For details on this status bit, refer to the section entitled Status Reporting in the RX3i

PROFINET I/O Controller Manual, GFK-2571.

GFK-2573AD May 2023

Bit

Name

Description

MRP Role

If MRP is enabled:

0 indicates that the PNC001 is currently an MRP client.

1 indicates that the PNC001 is currently the MRP Manager.

If MRP is not enabled, this bit will be set to 0.

MRP Ring

Status

If MRP is enabled and the PNC001 is currently the MRM:

0 indicates that the ring is open (ring broken).

1 indicates that the ring is closed (ring complete).

If MRP is not enabled or if the PNC001 is an MRC, this bit will be set to 0.

14-32

Reserved

Set to 0

LEDs on the PROFINET Controller Module

The table below summarizes LED functions. Note that there are differences between the -Ax version and

the -Bxxx version. For detailed information refer to Installation and Diagnostics in PACSystems RX3i PROFINET

I/O Controller Manual, GFK-2571K or later.

LED

Description

Indicates whether the module is able to perform a normal operation.

LAN

Indicates network packets are being processed by the network interface (not just passing through the

embedded switch).

STATUS

Indicates the condition of the PROFINET Controller during normal operation. It indicates whether an

entry other than the startup event is present in the module’s local log. STATUS can also indicate whether

any of the MAC addresses are invalid.

CONFIG

Indicates whether the module has received its configuration from the RX3i CPU.

ACTIVE

Indicates the status of PROFINET connections.

USB

Indicates activity on the USB port (-Ax version only).

Port

LEDs

Indicate link speed, link connection, and link activity corresponding to the four possible external

Ethernet ports.

Note differences between -Ax hardware implementation and behavior versus that of -Bxxx. Refer to GFK-

2571K or later.

GFK-2573AD May 2023

Quick Start

Before installing and operating the PNC001, refer to PACSystems RX3i PROFINET I/O Controller Manual,

GFK-2571 for detailed information. Installation and initial startup procedures for the PNC001 include the

following steps:

1. Pre-Installation check

2. Installing the PNC001 in an RX3i backplane

The PNC001 must be installed in the main (CPU) rack of the RX3i system, using a Universal Backplane such

as IC695CHS007, CHS012, or CHS016. The PNC001 supports insertion/removal while power is applied to the

system (hot-swap). This includes backplane power and field power supplied to the PNC001.

The rear of the PNC001 (-Ax version only) has an exposed heat sink which must be engaged into the

backplane. Before inserting the module into the backplane, remove the plastic knockout from the slot

where the module will be installed. The installation slot must match the slot that is selected for the module

in the PME hardware configuration.

WARNING

Inserting or removing a PNC001 with power applied to the system may cause an electrical arc. This can result in

unexpected and potentially dangerous action by field devices. Arcing is an explosion risk in hazardous locations. Be

sure that the area is non-hazardous or remove system power appropriately before removing or inserting a PNC001

3. Connecting the PNC001 to the PROFINET network and a 10BaseT, 100BaseTX, or 1000BaseT

IEEE 802.3 network for general Ethernet communications

Note: Shielded cable is required for 1 Gbps operation.

CAUTION

Do not connect two or more ports on the PNC001 to the same device, either directly or indirectly, unless Media

Redundancy is enabled in the PNC001’s configuration.

If Media Redundancy will be used, do not close the network ring until after the Media Redundancy configuration

which contains one node as a Media Redundancy Manager (MRM) has been downloaded to the PNC001. If a Media

Redundancy Manager is not present, packets can continuously cycle on the network, using up significant network

bandwidth.

GFK-2573AD May 2023

4. Installing SFP devices

WARNING

Optical SFPs use an invisible laser to generate a fiber-optic signal. Always keep the port covered if a cable is not

installed. Do not look into the open port if a cable is not installed.

WARNING

If the surrounding air operating temperature of the PNC001 is greater than 40C, SFP devices could have operating

temperatures over 70 °C (158 °F). Under these conditions, for your safety, do not use bare hands to remove an SFP

device from the SFP cage. Use protective gloves or a tool (needle-nose pliers) to avoid handling the hot SFP device

directly when removing the SFP device.

5. Configuring the PNC001 and its I/O Devices on a PROFINET network

PME is the primary tool used to configure an RX3i PROFINET network. In addition, certain

parameters can be set from a computer through the PNC001’s Command Line Interface. For

details on system planning and configuration, refer to PACSystems RX3i PROFINET I/O Controller

Manual, GFK-2571, Chapter 3.

CAUTION

Whenever an RX3i PNC001 is extracted from a powered RX3i backplane, it loses power immediately which may

result in data loss. Do not remove or insert the device while downloading hardware configuration to the system.

When the PNC001 is plugged back into a powered backplane, the PNC001 restores data from the internal non-

volatile memory. If, however, the RX3i CPU has configuration data for the PROFINET Controller, it re-delivers the

data to the PNC001, superseding parameters previously stored in non-volatile memory.

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