Emerson Fisher 1066 User manual

www.Fisher.com

Fisherr1066 and 1066SR Piston Rotary

Actuators with Style F and G Mounting

Adaptations

Contents

Introduction 1...................................

Scope of Manual 1.............................

Description 3.................................

Specifications 2...............................

Educational Services 3.........................

Installation 4

....................................

Actuator Mounting 4..........................

Loading Pressure Connection 7..................

Adjustment 7.................................

Principle of Operation 8.........................

Maintenance 8

..................................

Disassembly 9................................

Assembly 10..................................

Parts Ordering 13...............................

Parts Kits 13

.....................................

Parts List 14.....................................

Figure 1. Typical Actuator Assemblies

1066 ACTUATOR WITH FISHER 3710 POSITIONER

W6058-1

W6264-1

1066SR ACTUATOR WITH FISHER 8560 VALVE

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts ordering information for Fisher 1066

and 1066SR piston rotary actuators (see figure 1). Instructions for the control valve and accessories are covered in

separate manuals.

Do not install, operate, or maintain 1066 and 1066SR actuators without being fully trained and qualified in valve,

actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is

important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and

warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office

before proceeding.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

Table 1. Specifications

Actuator Size

20, 27, and 75

Cylinder Pressure(1)

Maximum Allowable

1066

Size 20 and 75: 8.3 bar (120 psig)

Size 27: 4.1 bar (60 psig)

1066SR

Size 20 and 75: 8.3 bar (120 psig)

Size 27: Up to 8.3 bar (120 psig) depending on spring

Minimum Recommended

1066: 2.8 bar (40 psig)

1066SR: 3.4 bar (50 psig)

Maximum Rotation

Travel stops are adjustable from 90 to 60 degrees

(90 degrees is standard)

Connections for Valve Shaft Diameter, mm (Inch)

Size 20 and 27: 12.7 (1/2), 15.9 (5/8),

19.1 (3/4), 22.2 (7/8), and 25.4 (1)

Size 75: 19.1 (3/4), 22.2 (7/8), 25.4 (1),

31.8 (1-1/4), and 38.1 (1-1/2)

Maximum Breakout Torque(2)

1066

Size 20 & 27: Up to 225 NSm (2000 lbfSin)

Size 75: Up to 850 NSm (7500 lbfSin)

1066SR

Size 20: Up to 111 NSm (980 lbfSin)

Size 27: Up to 225 NSm (2000 lbfSin)

Size 75: Up to 478 NSm (4230 lbfSin)

Stroking Time

Dependent on actuator size, rotation, and supply

pressure. If stroking time is critical, consult your

Emerson Process Management sales office

Temperature Capabilities

Nitrile O-Rings: −40 to 82C(−40 to 180F)

Fluorocarbon O-Rings: −18 to 149C

(0 to 300F)

Cylinder Volumetric Displacement

See table 2

Mounting Positions

Seefigure2

Valve Position Indication

Graduated scale and pointer combination. See figures

5and6

Pressure Connections

1/4 NPT internal connections

Approximate Weights, kg (lbs)

1066 1066SR

Size 20: 15 (32) Size 20: 15 (32)

Size 27: 28 (62) Size 27: 34 (74)

Size 75: 38 (84) Size 75: 49 (108)

Options

J4200 Series electronic position transmitter,

J3710 pneumatic or 3720 electro-pneumatic

positioner, JFIELDVUE™ DVC6200 digital valve

controller, JTopWorx™ DXP M21GNEB limit switch,

Jsolenoid valve, Jactuator bypass valve, Jtrip

valves, and Jwrench override for manual operation

1. Pressure/temperature limits in this manual and any applicable code or standard must not be exceeded.

2. Actuator torque available depends on specific construction and cylinder pressure. For information on torque requirements of the valve being considered, contact your Emerson Process

Management sales office.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

Table 2. Volumetric Displacement

ACTUATOR

SIZE

DISPLACEMENT VOLUME(1) CLEARANCE VOLUME ABOVE PISTON(1) CLEARANCE VOLUME BELOW PISTON(1)

cm3Inch3cm3Inch3cm3Inch3

1066

20 688 42 410 25 1804 110

27 1312 80 410 25 4014 245

75 2622 160 1180 72 1442 88

1066SR

20 688 42 410 25 --- ---

27 1311 80 410 25 --- ---

75 2622 160 410 25 --- ---

1. Total volume to stroke piston down is equal to displacement volume plus clearance volume above piston.

Description

The 1066 is a direct-acting pneumatically operated actuator. The 1066SR is a spring-return pneumatically operated

actuator with a positioner (see figure 1). Both actuators are used for throttling or on-off applications with splined shaft

valves. These actuators can be used on eccentric disc 8532 and 8560 valves; CV500 and V500 valves; Vee-Ball™ V150,

V200, and V300 valves; and 9500 valves. The 1066SR fully retracts the piston rod towards the top of the cylinder upon

loss of loading pressure.

The actuator is field-reversible between PDTC (push-down-to-close) and PDTO (push-down-to- open) action

depending on mounting position (see figure 2). Refer to the Actuator Mounting section to change valve/actuator

action or its position. The G mounting adaptation is for 9500 rotary butterfly valves, and the F mounting adaptation is

for most other rotary high performance valves.

Specifications

Specifications for the 1066 or 1066SR rotary actuator areshownintable1.Specificationsfortheactuatorasit

originally came from the factory are stamped on a nameplate attached to the actuator.

Educational Services

For information on available courses for 1066 and 1066SR Style F and G actuators, as well as a variety of other

products, contact:

Emerson Process Management

Educational Services, Registration

P.O. Box 190; 301 S. 1st Ave.

Marshalltown, IA 50158-2823

Phone: 800-338-8158 or

Phone: 641-754-3771

FAX: 641-754-3431

e-mail: education@emerson.com

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

Installation

When an actuator and valve are shipped together, the actuator is normally mounted on the valve. Follow the valve

instruction manual when installing the control valve in the pipeline. If it is necessary to mount the actuator on the

valve, or if it is necessary to change actuator mounting positions, perform the Actuator Mounting procedure. Because

of the valve travel adjustments required, it is recommended that the valve be removed from the pipeline.

WARNING

To avoid personal injury or property damage caused by bursting of pressure retaining parts, be certain the service

conditions do not exceed the limits given in table 1 or on the nameplate. Use pressure limiting or pressure relieving devices

to prevent the cylinder pressure from exceeding the maximum allowable cylinder operating pressure.

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

Actuator Mounting

Use the following steps to connect a valve and actuator that have been ordered separately, or separated for

maintenance. This procedure can also be performed to change actuator mounting positions. Key numbers are shown

in figure 6 or 7 unless otherwise noted.

WARNING

This WARNING applies specifically to 1066 actuators, and to specially modified 1066SR actuators that apply pressure to the

bottom of the piston (key 3, figures 4 and 5).

To avoid personal injury from the bearing (key 4, figure 3) being forced out of the actuator with sufficient energy to cause

personal injury or property damage, carefully follow the instructions given below.

Do not apply loading pressure to a partially assembled actuator. Do not remove the mounting yoke (key 25, figure 3)

or the travel indicator scale (key 21, figure 3) from the actuator assembly when loading pressure is applied to the

bottom of the piston. The bearing (key 4) could be forced out of the actuator assembly. Depending on the mounting

position, either the mounting yoke ( key 25) or the travel indicator scale (key 21) retains the bearing (key 4) when

cylinder pressure is applied below the piston.

For mounting positions A and D, the mounting yoke (key 25) holds the bearing in place when pressure is applied below

the piston. In the case of mounting positions B and C, the indicator scale (key 21) holds the bearing in place when

pressure is applied below the piston.

Refer to figure 2 for available mounting positions. When mounting on a Vee-Ball V150, V200 or V300 valve, check the

valve manual to determine if it is Series B. Make sure the mounting bracket is located on the correct side of the

actuator to match your application.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

Figure 2. Mounting Positions

ACTUATOR

MOUNTING ACTION(1)

VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN

BALL/PLUG

ROTATION TO

V250 V150, V200 &

V300

CV500,

V500

DISC/BALL

ROTATION TO

V250 8532, 8560

& 9500

Right-hand PDTC

PDTO

CCW(3)

CCW

Left-hand PDTC

PDTO

CCW

Left-hand

(optional)(2)

PDTC

PDTO

CW(4)

1. PDTC–Push-down-to-close; PDTO–Push-down-to-open.

2. A left-hand ball will be required for the NPS 3 through 12 V150, V200 or V300 Series B and the NPS 14 to 20, with or without an attenuator.

3. CCW= counterclockwise

4. CW = clockwise

LEFT-HAND

MOUNTING

RIGHT-HAND

MOUNTING

STYLE A

STYLE C

STYLE D

STYLE B

28A4478-A

A3218-2

Disassembly

WARNING

Avoid personal injury from sudden release of process pressure or uncontrolled movements of parts. Before performing any

maintenance operations:

DDo not remove the actuator from the valve while the valve is still pressurized.

DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

DDisconnect any actuator operating lines providing air pressure, electric power, or a control signal to the actuator. Be

sure the actuator spring compression cannot suddenly open or close the valve. Vent actuator loading pressure.

DUse process bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process

pressure on both sides of the valve. Drain the process media from both sides of the valve. Use caution when handling

hazardous process media.

DUse lockout procedures to ensure that the above measures stay in effect while you are working on the equipment.

DThe valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

DCheck with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

1. Isolatethecontrolvalvefromthelinepressure,releasepressure from both sides of the valve body, and drain the

process media from both sides of the valve. Also, shut off all pressure lines, and release all pressure to the actuator.

Uselock-outprocedurestobesurethattheabovemeasuresstayineffectwhileyouworkontheequipment.

2. Refer to figure 2 for available mounting positions. The actuator is normally positioned vertically on a valve that is

installed with the shaft horizontal in the pipeline as shown in figure 2.

3. Remove the machine screws (key 24), the travel indicator (key 22), and the spacer (key 26) from the actuator.

CAUTION

When removing the actuator from the valve, do not use a hammer or similar tool to drive the hub and bearing assembly off

the valve shaft. This could damage the valve internal parts.

If necessary, use a wheel puller to remove the hub and bearing assembly or actuator from the valve shaft. It is acceptable to

tap the wheel puller screw lightly to loosen the actuator, but hitting the screw with excessive force could damage internal

valve parts.

4. Remove the actuator assembly from the valve shaft.

Assembly

1. Position the actuator according to the appropriate mounting position you have selected.

2. If the mounting position and style desired requires moving the mounting yoke (key 25) and travel indicator scale

(key 21) to opposite sides of the actuator, remove the cap screws (key 20) from both sides of the actuator. Then,

removethemountingyokeandtravelindicatorscaleandpositionthemontheappropriatesidesoftheactuator.

3. Secure the mounting yoke and travel indicator scale to the actuator with the cap screws (key 20). Tighten the cap

screws to 25 NSm(18lbfSft) for size 20 and 27 actuators and to 102 NSm(75lbfSft) for size 75 actuators.

4. Theindexmarkonthevalveshaftmustbealignedwithoneofthefourindexholesontheendoftheactuatorhub

(key 6).

CAUTION

As discussed in the following paragraph, mount the actuator on the valve so that the hub slides onto the shaft without

damaging the hub.

Consult the appropriate valve instruction manual for lever/shaft index mark or hole to position the shaft correctly. Be

sure valve/actuator action is matched. Some valve applications require PDTO (push-down-to-open) fail action, while

others require PDTC (push-down-to-close) fail action. Most valves or other applications require the actuator to limit

travel to prevent damage. Mount the actuator on the valve so that the hub slides onto the shaft without damaging the

hub.

5. Securethemountingyoke(key25)tothevalvebodyasfollows:

DIf using the F Mounting Style, secure the mounting yoke to the valve body with the valve body cap screws. Tighten

thecapscrewstothetorquegiveninthevalveinstructionmanual.

DIf using the G Mounting Style, secure the mounting yoke to the valve body with the cap screws and washers (keys 36

and 38, not shown). Tighten the cap screws.

6. Install the spacer (key 26).

7. Note the actuator position, the valve disc or ball position, and the direction of rotation. Position the travel indicator

(key 22) accordingly and fasten it with the machine screws (key 24).

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

8. Perform the Adjustment procedures before applying actuator loading pressure.

Loading Pressure Connection

The actuator should have either a loading solenoid, a switching valve, or a positioner connected to the 1/4 NPT

pressure connections located at the top of the actuator cylinder. Refer to figures 5 and 6.

1. Connect either 6.4 mm (1/4-inch) or 9.5 mm (3/8-inch) tubing between the actuator pressure connection and a

controlling instrument. Keep the length of tubing as short as possible to avoid transmission lag in the control signal.

For further information if using a positioner, please refer to the appropriate manual.

For 1066 actuators with a handwheel or wrench override, provide an actuator bypass valve and tubing between the

two loading pressure connections (not shown). Pressure trapped in the cylinder can make it difficult to change the

piston position if pressure connections are blocked because of an external device.

CAUTION

The actuator travel stop must be adjusted so the valve does not absorb the output of the actuator. Failure to limit the

actuator travel as described in this manual or in the valve manual can result in damage to the valve, shaft(s), or other valve

components.

2. Check the control valve assembly for correct action after it is completely installed and connected. For successful

operation, the piston rod (key 5) and valve shaft should move freely in response to loading pressure changes on the

piston (key 3).

Adjustment

Theactuatorisfactorysetforafull90degreesofvalveshaftrotationunlessotherwisespecifiedbythecustomer.

Control actuator/valve assemblies are factory set as specified by customer order. If the actuator is removed from the

valve or if valve travel appears to be incorrect, re-adjust as necessary.

CAUTION

Refer to the CAUTION provided in the Loading Pressure Connection section above. Over-travel of the valve can cause

damage to the valve components.

1. Isolatethecontrolvalvefromthelinepressure,releasepressure from both sides of the valve, and drain the process

media from both sides of the valve. Shut off all pressure lines to the actuator, and release the pressure. Use lock-out

procedures to be sure that the above measures stay in effect while you work on the equipment.

WARNING

Refer to the WARNING at the beginning of the Disassembly steps for more information.

2. Adjust the actuator stops to match the valve rotation. Adjustments must be made after installing the actuator on

the valve.

3. Loosen the hex nuts (key 37 or 13, 1066 or 1066SR) and turn the set screws (key 12). Top and bottom piston

position limits are set with the upper and lower set screws respectively.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

If rotation of either set screw seems difficult, apply lithium grease lubricant (key 35) to the threads of each set screw as

shown in figures 5 and 6.

Figure 3. Mounting Yoke Detail

TRAVEL

INDICATOR

SCALE (KEY 21)

48A4468-C

TRAVEL

INDICATOR

SCALE (KEY 21)

MOUNTING

YOKE (KEY 25)

BEARING

(KEY 4)

BEARING (KEY 4)

STYLES A AND D

(STANDARD CONSTRUCTION)

STYLES B AND C

(REVERSE CONSTRUCTION)

Principle of Operation

1066 Actuators: Piston movement is accomplished by loading air pressure on one side of the piston (key 3, figure 4),

while unloading air pressure from the other side. The piston moves a lever (key 10) to open or close the valve. Use

either a positioner, a loading solenoid, a four-way switching valve, or two three-way valves to operate the actuator.

Actuators equipped with either the wrench override option or with a 1078 handwheel can manually position a control

valve without using supply or instrument air pressure. Be sure to open the cylinder bypass valve to equalize pressure

before manually operating the valve/actuator assembly.

1066SR Actuators: Piston movement is accomplished by loading air pressure on top of the piston (key 3, figure 5) to

move the piston down. This action compresses the spring. If loading pressure is decreased or removed, spring

compression moves the piston to the top of the cylinder. The piston moves a lever (key 10) to open or close the valve.

Use either a positioner, a loading solenoid, or a switching valve to operate the actuator.

Maintenance

Instructions are given in this section for replacing the cylinder O-ring, the cylinder gasket, the lever/bearing assembly,

and other parts. Key numbers are shown in figures 6 and 7 unless otherwise noted.

WARNING

Avoid personal injury from sudden release of process pressure or uncontrolled movements of parts. Before performing any

maintenance operations:

DDo not remove the actuator from the valve while the valve is still pressurized.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

DDisconnect any actuator operating lines providing air pressure, electric power, or a control signal to the actuator. Be

sure the actuator spring compression cannot suddenly open or close the valve. Vent actuator loading pressure.

DUse process bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process

pressure on both sides of the valve. Drain the process media from both sides of the valve. Use caution when handling

hazardous process media.

DUse lockout procedures to ensure that the above measures stay in effect while you are working on the equipment.

DThe valve packing may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

DCheck with your process or safety engineer for any additional measures that must be taken to protect against process

media.

WARNING

This WARNING applies specifically to 1066 actuators, and to specially modified 1066SR actuators that apply pressure to the

bottom of the piston (key 3, figures 5 and 6).

To avoid personal injury from the bearing (key 4, figure 3) being forced out of the actuator with sufficient energy to cause

personal injury or property damage, carefully follow the instructions given below.

Do not apply loading pressure to a partially assembled actuator. Do not remove the mounting yoke (key 25, figure 3)

or the travel indicator scale (key 21, figure 3) from the actuator assembly when loading pressure is applied to the

bottom of the piston. The bearing (key 4) could be forced out of the actuator assembly.

Depending on the mounting position, either the mounting yoke ( key 25) or the travel indicator scale (key 21) retains

the bearing (key 4) when cylinder pressure is applied below the piston. For mounting positions A and D, the mounting

yoke (key 25) retains the bearing in place when pressure is applied below the piston. In the case of mounting positions

B and C, the indicator scale (key 21) retains the bearing in place when pressure is applied below the piston.

Disassembly

1. Isolatethecontrolvalvefromthelinepressure,releasepressure from both sides of the valve, and drain the process

media from both sides of the valve. Shut off all pressure lines to the actuator, and release the pressure. Use lockout

procedures to be sure that the above measures stay in effect while you work on the equipment.

WARNING

When removing the hex nuts (key 31), besurespringpre-compressionisnot acting on the cylinder cover (key 2). The

spring compression could result in personal injury by causing the cylinder cover to suddenly release from the actuator as

thenutsareremoved.

2. Remove the hex nuts (key 31), the flat washer (key 15), the cylinder cover (key 2), and the cylinder (key 8).

3. Inspect the O-ring (key 17) and the gasket (key 33) for nicks or flat spots that might cause leakage. Obtain all

replacement parts necessary for reassembly.

4. If replacing the O-ring (key 17) and/or gasket (key 33) is the only maintenance necessary, skip the remaining steps

in this Disassembly procedure and go to the following Assembly procedure.

Instruction Manual

D100331X012

1066 and 1066SR F & G Actuators

October 2012

WARNING

For 1066SR Only: Avoid personal injury from the sudden release of spring pre-compression by carefully following step 5

below.

5. 1066SR Only: Loosen the cap screw (key 19) a few turns, but do not fully disengage the cap screw threads from the

piston rod at this time. Be sure the piston (key 3) disengages from the end of the piston rod (key 5) as the cap screw

is being unscrewed. If the cap screw is completely removed without removing spring pre-compression, the piston

can be suddenly forced off the piston rod possibly causing personal injury or damage.

If you are unsure of the amount of the spring pre-compression resting on the cap screw, provide an alternate method

of containing spring compression before completely removing the cap screw (key 19, figure 7).

6. Remove the cap screw (key 19). Remove the sealing washer (key 11), piston (key 3), and spring (key 7, for 1066SR).

For size 20 actuators, a flat washer (key 23) will also be removed with these parts.

7. Remove the machine screws (key 24), the travel indicator (key 22), and the spacer (key 26).

CAUTION

When removing the actuator from the valve, do not use a hammer or similar tool to drive the actuator lever off the valve

shaft. This could damage the valve internal parts.

If necessary, use a wheel puller to remove the actuator bearing (key 4) from the valve shaft. It is acceptable to tap the wheel

puller screw lightly to loosen the actuator bearing.

8. Remove the actuator from the valve by removing the actuator mounting screws (see figures 5 and 6).

9. Remove the cap screws (key 20), and remove the mounting yoke (key 25) from the actuator.

10. Remove the bearing (key 4) and washer (key 43), and then remove the hub (key 6) from the housing (key 1).

11. Lift the piston rod (key 5) with attached lever and bearing assembly (key 10) out of the actuator housing.

12. Remove one of the two E-rings (key 14) and then remove the pin (key 9). Separate the lever and bearing assembly

from the piston rod.

13. Clean and inspect all parts, and if necessary obtain replacement parts needed for reassembly. Carefully inspect the

hub (key 6), lever, and bearing assembly for excessive wear. If necessary, replace the parts.

Assembly

Refer to figures 4 and 5 when assembling the actuator, and mounting it on the valve. Make sure the yoke (key 25) is

located on the correct side of the actuator to match your application. During reassembly do not apply loading pressure

to the actuator before it is fully assembled. Refer to figure 3.

WARNING

Refer to the two WARNINGS at the beginning of the Maintenance section.

Key number locations are shown in figures 6 and 7, unless otherwise noted.

1. Reconnect the lever and bearing assembly to the piston rod with the pin. Secure the pin with an E-ring on each end.

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