Emerson EIM 2000 Series User manual

User Manual

84829 Rev. D

March 2013

EIM 2000 Series M2CP Digital Futronic

User Manual

84829 Rev. D

Table of Contents

March 2013

Table of Contents

Section 1: Introduction ��1

Section 2: Features and Specifications��2

Section 3: Installation and Wiring ��3

Section 4: Module Setup and Calibration ��5

4.1 Indicator Lights ............................................................................................. 5

4.1.1 LED 1.................................................................................................. 5

4.1.2 LED 2.................................................................................................. 5

4.2 Setup ............................................................................................................ 6

4.2.1 Normal Run Mode (S1, S2, S3 OFF) ..................................................... 6

4.2.2 Cal Analog Input (S1 ON).................................................................... 6

4.2.3 Cal Analog Output Zero (S2 ON)......................................................... 6

4.2.4 Cal Analog Output Span (S3 ON) ........................................................ 6

4.2.5 Set Modulation Delay (S1, S2 ON)....................................................... 7

4.2.6 Set Default Position (S2 & S3 ON) ....................................................... 7

4.2.7 Invert Analog I/O (S1, S2 & S3 ON)...................................................... 7

4.3 Mode ............................................................................................................ 8

4.4 Calibration Procedures.................................................................................. 9

4.4.1 Calibrate Analog Input (Position Command Signal) ............................ 9

4.4.2 Calibrate Analog Output (Position Feedback) ..................................... 9

4.4.3 Select Modulation Delay Time ............................................................ 9

Appendix A: Definitions ��10

March 2013

User Manual

84829 Rev. D

Introduction

Section 1: Introduction

The Digital Futronic module uses the latest integrated microcontroller technology to

enable one electronics module to perform valve actuator modulating and positioning

control from analog control signals. The control module uses EIM’s M2CP TBM01

termination panel for interface of all analog control types. The Digital Futronic module

converts 4-20mA analog input to digital for processing and from digital to 4-20mA analog

output for position feedback. The Digital Futronic module controls three EIM motor

control starter types.

1. Futronic II Electro-mechanical AC motor starter

2. Futronic III SCR Solid-state DC motor starter

3. Futronic IV Triac Solid-state (SSR) AC motor starter

Section 1: Introduction

User Manual

84829 Rev. D March 2013

Features and Specifications

Section 2: Features and Specications

• Integral auto-tuning PID control maximizes accuracy without any user adjustments.

• Digital microcontroller adapts to any actuator and valve size, speed/stroke-time,

process pressure, etc. by automatically tuning controls to obtain maximum

accuracy without any user adjustments for bandwidth, delay time, etc.

• Automatic calibration of position input to valve travel limits.

• Built-in protection for motor and motor controls.

• DC motor speed control for Futronic III.

• Easy setup and calibration to user’s external analog control signal input and analog

feedback output. All setup and calibration adjustments by on-board DIP switches

and two miniature push buttons.

• LED indicators for normal/fault operating conditions, setup mode, loss of analog

signal, and solid-state motor control output.

• Isolated Analog Input: 4-20mA with 12-bit (.025%) resolution (calibration range

of 0-24mA). 210 Ohms input resistance. Operates from 10V to 32V loop supply.

Allows up to 750 Ohms loop resistance at 24V.

• Isolated Analog Output: 4-20mA with 16-bit (.0015%) resolution (calibration

range of 0-24mA). Drive loop resistance up to 750 Ohms. True current source with

internal 24VDC power supply. No external power source required to power loop.

Internal automatic resetting fuse for 24VDC power supply.

• Isolation dielectric strength: 2500V AC for 1 Minute (Input to output and I/O to

ground).

• Inverted Analog I/O Option: where 20mA = close valve position and 4mA = open

valve position.

• Go To Default Position Option: On loss of control signal, user selected default valve

position anywhere between 0 and 100%.

• Control Accuracy:

— Futronic II mode +/- 1.0% @ 15 second stroke time or greater

— Futronic III mode +/- 0.25% @ 15 second stroke time or greater

— Futronic IV mode +/- 0.5% @ 15 second stroke time or greater

• Nonlinearity: <0.05% of calibrated analog input and output over full range of 0-100%.

• Operating Temperature Range: -40C to +85C (-40F to +185F),

Humidity: 10% - 95% (Non-condensate)

Section 2: Features and Specifications

March 2013

User Manual

84829 Rev. D

Installation and Wiring

Section 3: Installation and Wiring

Refer to the wiring diagram supplied with the actuator for wiring details and options

supplied with the system. Figure 1 below is generic and provided primarily for wiring

4-20mA analog input and output signals. Refer to Figure 1 for proper wiring of analog

I/O and associated polarities relative to external equipment and power supplies.

Use the following rules when wiring analog I/O signals.

1. Route analog I/O cables into actuator enclosure through separate conduit entries

from power wiring.

2. Always use twisted-pair instrumentation cable for wiring 4-20mA analog input

and output signals.

3. Use shielded cable when analog signals are being installed in or routed through

high noise areas.

4. If shielded cable is used, earth ground the shield by connecting only one end of

the shield to earth.

5. Instruments or control equipment must source current to the analog input of the

Digital Futronic.

6. Remote current source to analog input must have own power source, or an

external supply is required.

7. Do not connect an external power source to the 4-20mA analog output of the

Digital Futronic module.

8. The Digital Futronic module contains its own internal 24VDC power supply for the

4-20mA output and sources current to external instruments or control equipment.

Figure 1 TBM01 Futronic Wiring

Section 3: Installation and Wiring

User Manual

84829 Rev. D March 2013

Installation and Wiring

Important Notice:

Jumper J8 located on the bottom of TBM01 must be in the 24V positionbefore the Digital

Futronic card will operate.

Section 3: Installation and Wiring

March 2013

User Manual

84829 Rev. D

Module Setup and Calibration

Section 4: Module Setup and Calibration

DIP Switch SW3 has 6 switches designated as S1-S6 for calibration and mode selection as

summarized below. There are two push buttons labeled UP and DOWN.

Refer to Figure 2 for location of DIP switches and push buttons.

Figure 2

4�1 Indicator Lights

4.1.1 LED 1

• Slow Flash = Normal Operating Mode.

• Rapid Flash = Setup mode (any one of switches S1 through S3 are on).

• Alternating Between Slow and Rapid Flash = Lost Analog Input (Command) Signal.

• Steady On or Steady Off = Module failure.

4.1.2 LED 2

• On when Solid State Relay (SSR or SCR) is On (control power applied to output).

Section 4: Module Setup and Calibration

User Manual

84829 Rev. D March 2013

Module Setup and Calibration

4�2 Setup

4.2.1 Normal Run Mode (S1, S2, S3 OFF)

Turn off S1, S2 & S3 for Normal Run Mode - Figure 3.

Figure 3

4.2.2 Cal Analog Input (S1 ON)

Press UP to set Span (20mA) Input - Figure 4.

Press DOWN button to set Zero (4mA) Input - Figure 4.

Figure 4

4.2.3 Cal Analog Output Zero (S2 ON)

Press UP to increase (4mA) Output - Figure 5.

Press DOWN to decrease (4mA) Output - Figure 5.

Figure 5

4.2.4 Cal Analog Output Span (S3 ON)

Press UP to increase (20mA) Output - Figure 6.

Press DOWN to decrease (20mA) Output - FIgure 6.

Figure 6

Section 4: Module Setup and Calibration

March 2013

User Manual

84829 Rev. D

Module Setup and Calibration

4.2.5 Set Modulation Delay (S1, S2 ON)

Press UP to select 3-Ph motor (delay = 2 sec) - Figure 7.

Press DOWN to select 1-Ph motor (delay = 12 sec) - Figure 7.

Figure 7

4.2.6 Set Default Position (S2 & S3 ON)

Press UP or DOWN to accept current valve position as default position - Figure 8.

Figure 8

4.2.7 Invert Analog I/O (S1, S2 & S3 ON)

Press UP to Select Inverted Mode - Figure 9.

Press DOWN to Disable Inverted Mode - Figure 9.

Figure 9

Section 4: Module Setup and Calibration

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