Emerson CSI 6500 User manual

Quick Start Guide

MHM-97465

NC: 6540-90104

Rev.: 1.002

CSI 6500 Machinery Health™Monitor

A6151, Dual Channel Low Frequency Shaft Vibration Monitor

Emerson Process Management

Machinery Health Management

835 Innovation Drive

Knoxville, TN 37932 USA

T 1(865) 675-2400

F 1(865) 218-1401

www.EmersonProcess.com

The contents of this publication are presented for informational purposes only, and while every effort has

been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express

or implied, regarding the products or services described herein or their use or applicability. All sales are

governed by our terms and conditions, which are available on request.We reserve the right to modify or

improve the designs or specifications of our products at any time without notice.

companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are

the property of their respective owners.

GB Explanation of symbols

If this symbol is printed on a device, according to IEC 61010 it means that the

documentation of the device must be completely read and understood before

installation and commissioning of the device. All safety−related instructions

of this document must be observed. These safety−related instructions are

marked by the “STOP” symbol in this document.

If this symbol is printed on a device, according to IEC 61010 it means that this

device must be operated with DC voltage.

iThis symbol identifies text that contains important information.

!Not following instructions identified with this symbol can result in functional

issues and incorrect measurements without damaging the machine.

STOP

Safety and warning instructions are identified with this symbol.

Failure to observe these instructions can result in material damage or

personal injury.

DSymbolerklärung

Ist dieses Symbol auf einem Gerät angebracht, so sagt dies nach IEC 61010

aus, das es zur Installation und Inbetriebnahme des Gerätes zwingend

erforderlich ist, die Dokumentation des Gerätes vollständig gelesen und

verstanden zu haben. Sicherheitsrelevante Hinweise in dieser

Dokumentation sind unweigerlich zu beachten und im weiteren Verlauf dieser

Dokumentation durch das “STOP” Symbol (siehe unten) gekennzeichnet.

Ist dieses Symbol auf einem Gerät angebracht, so sagt dies nach IEC 61010

aus, dass es mit Gleichspannung betrieben wird.

iDieses Symbol kennzeichnet Textstellen, die wichtige Informationen

enthalten.

!Hinweise, die bei Nichtbeachtung zu Funktionsstörungen und

Fehlmessungen führen, ohne das Gerät zu beschädigen, sind mit diesem

Symbol gekennzeichnet.

STOP

Sicherheits- und Warnhinweise sind mit diesem Symbol gekennzeichnet.

Die Nichtbeachtung solcher Hinweise kann zu Sachbeschädigungen oder

Personenschäden führen.

Product Service Centers

America

Emerson Process Management

835 Innovation Drive

Knoxville, TN 37932

Tel: 865−675−2110

Fax: 865−218−1401

Brazil

Emerson Process Management Ltd.

Av Hollingsworth 325

Sorocaba, SP

BRAZIL 18087−000

Phone: 55 15 2383788

Fax: 55 15 22823300

Europe, Middle East, Africa

Emerson Process Management

div. ESAD

MHM Repair Center

Piestanska 1202/44

915 28 Nove Mesto nad Vahom

Slowakia

Tel: +421/32/7700 538

Fax: +421/32/7700 884

Asia

Emerson Process Management / Asia

Pacific Private Ltd.

3904 Room Central Plaza

18 Harbour Road Wan−Chai

Hong Kong

Tel: 852−2802−9223

Fax: 852−2802−8227

Incoming goods inspection

Check the content of the shipment to ensure that it is

complete; visibly inspect the goods to determine if the

device may possibly have been damaged during

transport. The following parts are included in the scope

of delivery and must be contained in the shipment.

1. A6151

2. Product information

If the contents are incomplete, or if any defects are

observed, a complaint must be filed with the carrier

immediately. Moreover, the responsible Emerson sales

organization must be informed to enable repair or

replacement of the device. Repairs or calibration that

may be required, are only possible at the Emerson

factory.

In this case, a non−detachable tag with customer name,

defect observed and version of the A6910 configuration

software must be attached to the device.

Repair and maintenance

During operation, monitors do not require any mainte-

nance.

Repair or calibration of monitors is only possible at

Emerson.

iThe additional PCB (controller board)

is calibrated with the main board and

must not be replaced.

If work with the opened device on−site is

unavoidable, this should only be performed by a

specialist who is familiar with the associated

hazards.

STOP

Capacitors in the device can still be

energized, even if the device has

been disconnected from all power

sources.

If repair or recalibration of a monitor is required, it

must be sent to Emerson. Attach a non−detachable

tag to the monitor with customer name, defect

observed and version of the A6910 configuration

software.

Guidelines for Returning Equipment to the

Product Service Center

If repair or calibration of a monitor is required, it must

be sent to Emerson.

Occasionally, concerns with CSI technology

hardware could arise. Should this happen, customers

under warranty or a current support agreement are

entitled to no−charge repairs.

Follow the checklist below to minimize return time

and ensure proper processing of your equipment.

Before returning any equipment to a Product Support

Center, please review this information:

1. Obtain a Return Materials Authorization (RMA)

number and the address of the appropriate

Product Service Center by calling 865.675.4274*.

Listen to the options for receiving an RMA. You

will be routed to support personnel who will

document your concern and give you an RMA

number if you are under support or warranty. If

your hardware is not under support or warranty,

you must have a Purchase Order for the amount

of the repair service before you can receive an

RMA number. Pricing for your repair can be

obtained from support personnel or by calling

your local sales representative. Once you have

your purchase order, call 865.675.4274* for an

RMA.

2. Once you have received your RMA, send your

hardware to the appropriate product service

center. Your hardware package should include:

GRMA Number (plus Purchase Order if

applicable)

GDescription of the hardware

problem

GReturn shipping address including a

phone number (No P.O. boxes).

GAny special request regarding the

return shipment.

GA list of the model numbers of each

item(s) being returned, along with

the serial number.

GYour name, address, telephone

number and email address.

GCompany Name.

A form for completing this information has

been provided.

Make a copy of the form, complete all lines,

and return a copy in each return shipment.

Out of warranty? Need to get under

support? Get a customized quote for

bringing all your CSI technologies under a

support agreement:

Phone: 865.675.2400*, ext. 2130

Fax: 865.218.1478*

Email:

mhm.supportagreement@emersonproces

s.com

*Customers outside the Americas and

Canada: please refer to the list of service

centers and contact the service center near

you.

All rights are strictly reserved

Reproduction or divulgation in any form

whatsoever is not permitted without written

authority from the copyright owner.

RMA Required Information

RMA number issued by Product

Service Center:

For all items beingreturned, please

list Model / Serial Number:

Are you under warranty or a current

support agreement (circle one)?

Yes No

If you answered no, what is your

purchase order number?

Company Name:

Contact Name:

Contact Address:

Contact Phone:

Contact Fax:

Contact Email:

Please describe the problem you are experiencing:

If we are to send the return shipment to someone other than the

Contact Name/Address above, please provide that address here,

including Contact Name and Phone Number:

Are there any special instructions regarding the return?

Please provide invoice address (if a purchase order was required):

Support customers −your instrument is shipped back to you the same

way that it is sent to our service center. For example, if you ship via

ground transportation, it is shipped back via ground.

Page/Seite 7

Product Information / Produktinformation A6151

1GB Shaft Vibration Monitor 9........................

1.1 Scope of Delivery 9...........................................

1.2 CSA Certification 10...........................................

1.3 CSA −Conditions of acceptability 10............................

1.4 Advice for Installation 10.......................................

1.5 Installation and Mounting 11...................................

1.5.1 Jumper RS 485 11..........................................................

1.5.2 Sensor raw signal 12........................................................

1.5.3 Installation 14..............................................................

1.6 Technical Data 14..............................................

1.6.1 Signal conditioning 14.......................................................

1.6.2 Channel monitoring 18......................................................

1.6.3 Limit value formation and alarms 19...........................................

1.6.4 Communication interfaces 20.................................................

1.6.5 Power supply 21............................................................

1.6.6 Environmental conditions 22.................................................

1.6.7 Mechanical structure 22.....................................................

2DWellenschwingungsmonitor 23....................

2.1 Lieferumfang 23...............................................

2.2 CSA Zertifizierung 24..........................................

2.3 CSA −Akzeptanzkriterien 24....................................

2.4 Hinweis zur Installation 25......................................

2.5 Installation und Montage 25....................................

2.6 Technische Daten 28...........................................

2.6.1 Signalkonditionierung 28.....................................................

2.6.2 Kanalüberwachung 31.......................................................

2.6.3 Grenzwertbildung und Alarme 33.............................................

2.6.4 Kommunikationsschnittstellen 34.............................................

2.6.5 Spannungsversorgung 35....................................................

2.6.6 Umgebungsbedingungen 36..................................................

2.6.7 Mechanischer Aufbau 36....................................................

3 Connection Diagrams and Figures /

Anschlusspläne und Abbildungen 37....................

4 PI Revision List 41.....................................

Page 8

Product Information / Produktinformation A6151

Shaft Vibration Monitor

1GB SHAFT VIBRATION MONITOR

The two−channel Low Frequency Shaft Vibration Monitor A6151 is a module of the A6000

machine monitoring system. The micro−processor controlled monitor is used in conjunction with

two eddy current measuring chains to measure and monitor the relative shaft vibration of hydro

turbines.

The two channels of the monitor can be used as separate channels or they can be linked together

via the configuration. The following operating modes are possible:

•Dual channel operation.

•The calculation and output of the maximum value Smax.

•The calculation and output of the greater vibration width SPPmax

The characteristic values can be output via a 0/4 ... 20mA current output per channel

In this product information the mounting and electrical connection of the

monitor is described. The configuration of the A6151 is similar to the

configuration of the A6110. Hence additional information concerning

configuration and installation can be found in the operation manual of the

A6110 (order number: 6110−90001) This operating manual is part of the

configuration software CD. All differences in installation and configuration are

described in this product information.

To ensure the safe operation of the monitor and to permit setting of all

functions, it is indispensable to use only the latest versions of configuration

software (version 2.07 Beta 78) and operating manual.

The use of old operating manuals or configuration programs out of date may

lead to malfunctions or limitations of the measuring functions.

1.1 Scope of Delivery

The following parts are included in the scope of delivery and must be contained in the shipment:

•Low Frequency Shaft Vibration Monitor A6151

•This product information

Accessories (not included in delivery):

•MMS ParaKit (order no.: 9510−00027)

If the contents are incomplete or if is there any damage, so directly complain at the bearer. The

competent epro sales agency must be informed also, to enable repair or replacement for the

monitor. Repair or calibration of this instrument may only be made at epro.

Page 9

Product Information / Produktinformation A6151

Shaft Vibration Monitor

1.2 CSA Certification

STOP

For valid CSA certification, all devices (IMR 6000/xx and A6000 modules)

must be marked with the respective CSA lable.

If no CSA lable is available on the respective device, this device is not CSA

certified!

The respective CSA lable looks as shown in the following picture.

1.3 CSA −Conditions of acceptability

This device must be supplied with safety low voltage SELV LPS (C22.2 60950−1) 24V. The

voltage required for operation must be drawn from a separate power supply.

The system should be placed in a suitable fire enclosure.

The system is evaluated for an ambient Temperature of 0°C to 45°C.

Adequate ventilation space has to be provided so that heat does not build up. The ventilation

space must be at least 1 RU (13/4 inch) in all directions. If the ambient temperature of the rack

rises above 45 °C, cool this instrument with a forced air fan, cooler, or similar.

When mounting several IMR units above each other in one cabinet, install cooling fan racks in

between instead of the ventilation space. The necessary specifications for cooling fan racks

result from the environmental and sitting criterions of the cabinet and thus cannot be defined

generally.

1.4 Advice for Installation

STOP

According to the IEC 61010 directive, permanently installed systems must be

equipped with a power disconnect device (e.g. a switch or circuit−breaker

according to IEC60947−1 and IEC60947−3). When using an IMR rack, in

compliance with this directive, such a switch or breaker must be implemented

into the cabinet installation and easily accessible for the user. Furthermore,

each disconnect devices must be labeled in accordance to the associated

system.

Page 10

Product Information / Produktinformation A6151

Shaft Vibration Monitor

1.5 Installation and Mounting

A prepared 3U slot in a 19” rack, or other Intermas−compatible enclosure, is required for

mounting the A6151 monitor. The slot must be fitted with a 48−pin plug connector (DIN 41612,

design F 48 M). The pin assignment is listed in the following table.

db z

2UN+ (+ 24V) U−(0V/Common) UB+ (+24V, redundant) 2

4A (RS 485) GND (BP, Common, RS 485) B (RS 485) 4

6Supply2+ (sensor) Supply1−(sensor) Supply1+ (sensor) 6

8AIN2−(Input) Supply2−(sensor) AIN1−(Input) 8

10 AIN2+ (Input) GND AIN1+ (Input) 10

12 NGL2 (scaled dc−output) GND NGL1 (scaled dc−output) 12

14 EO1 (voltage output1) EI1 (voltage input1) AC1 (sensor raw signal1) 14

16 EO2 (voltage output2) EI2 (voltage input2) AC2 (sensor raw signal2) 16

18 GWM (limit value) I1−(current output common) I1+ (current output CH1) 18

20 NC I2−(current output common) I2+ (current output CH2) 20

22 KEY−N (key signal input) GND ES (external lock) 22

24 SC−A (oper. principle alert) GND SC−D (oper. principle danger) 24

26 D1−C (danger1 collector) A1−C (alert1 collector) CC1−C (ch. clear1 collector) 26

28 D1−E (danger1 emitter) A1−E (alert1 emitter) CC1−E (ch. clear1 emitter) 28

30 D2−C (danger2 collector) A2−C (alert2 collector) CC2−C (ch. clear2 collector) 30

32 D2−E (danger2 emitter) A2−E (alert2 emitter) CC2−E (ch. clear2 emitter) 32

1.5.1 Jumper RS 485

RS 485 bus operation requires an electrical terminator on the first and last bus device.

This is done with plug−in jumpers, that are on the controller board. The figure shows the position

of the jumpers.

To activate the bus terminator and to place lines “A” and “B” on the references, plug the jumpers

as shown in Fig. b). Fig. a) shows the jumper position for deactivated bus termination and open

references (delivery status).

•Plug−in jumper 1−2 closed: Bus line “B” via pull−down resistor on ground

•Plug−in jumper 3−4 closed: 120 Ωresistor between “A” and “B”

•Plug−in jumper 5−6 closed: Bus line “A” via pull−up resistor on +5 V

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