EBARA EPD Manual

Model EPD, EPPD

Instruction and Operation Manual

PRO Drainer

Submersible Pumps

EBARA International Corporation Standard Pump Division

CALL 1-800-577-8111 FOR SALES AND SUPPORT

Thank you for purchasing this Ebara Stainless Steel Sump

Pump. We hope you are pleased with your purchase and

that our pumps will provide you with long service life and

exceptional performance.

To ensure satisfactory service life, there are several consid-

erations regarding proper installation, operation and power

source. Please review the recommendations outlined within

the installation and operation manual.

Please contact your supplier (supplying dealer or contractor)

if service is necessary or if you have any questions or need

further assistance.

Please retain the following information for your records and

to help expedite service:

Purchase Date: ____________________________

Purchased From: ____________________________

____________________________

Serial No: ____________________________

(Located on the pump nameplate)

Note: For assistance locating the serial number and name plate, please

refer to page 17 of your owner’s manual.

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EPD, EPPD

Important Safeguards

To reduce risk of injury,

always

follow these instructions and safety precautions

when using this pump and to maintain warranty.

Read All Instructions Prior to Installation

(SAVE THESE INSTRUCTIONS)

Installation/Operation:

• Never lift or carry pump by the electrical cord. Use a chain or rope affixed

on handle to install/remove pump. To reduce potential damage to the pump

from inadvertent lifting by the electrical cord, please refer to “Proper Lifting”

located on the following page.

• This pump must be operated fully submerged. Pump must be shutdown if

sump, pit or pond level drops below the motor housing.

• Pump is designed to pump clean water (maximum temperature of 122••F)

with suspended solids up to 3/16 of an inch. Larger solids will clog the

suction strainer plate leading to dry running and subsequent failure (

Note:

Pumping sand, gravel, and other hard debris will shorten the life of the

pump)

. Elevate the pump with bricks or other support above the sump, pit or

pond bottom if debris is present. Consult dealer for other fluids.

• Clean filter basin when cleaning inlet filter media when pump is shutdown.

• If used with a float switch, the float must have a full range of motion to

operate properly without obstruction. Consult dealer for minimum dimensions

required for proper float operation.

• Pump should be mounted upright only (vertical). Never lay the pump on its side.

Electrical Requirements:

• Pump must be operated with a GFI breaker of at least 20 amps.

• High OR Low Voltage can damage the pump. Power from your utility or generator

set cannot be more or less than 10% of the rated voltage on the pump.

• Maximum distance from power source and pump must not exceed 100 feet

using 16/3 electrical cables. This distance is from the breaker box and

includes the pump cord. If the run is longer, consult a qualified electrician or

your dealer.

• Lightning strikes can destroy the capacitor in your pump. Ensure proper

protection is provided.

• Consult operator manual for other operation and application information.

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EPD, EPPD

Important Safeguards

Proper Lifting:

A separate chain or rope should be attached to the handle for normal lifting.

Please note that this will help prevent damage due to inadvertent lifting of

the pump by the power cord.

Rope attached to automatic pump

for lifting and installation.

Rope attached to manual pump for

lifting and installation.

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Section Page

General Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information and Introduction & Specifications . . . . . . . . . . . . . . . . . . 7

Materials/Tools & Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pump Inspection & Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 9

Fixed Application Diagram & Performance Table . . . . . . . . . . . . . . . . . . . . 11

Manual Operation Type Motor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 13

Automatic Operation Type Motor Wiring Diagram . . . . . . . . . . . . . . . . . . . . 13

Three Phase Motor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Nameplate Data & Model No./Item No. Explanation . . . . . . . . . . . . . . . . . . 17

Troubleshooting Checklist & Maintenance Info . . . . . . . . . . . . . . . . . . . . . . 18

Date Code Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Sectional View & Parts Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Disassembly & Assembly Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

The Sump and Installation

If your basement does not currently have a sump installed, it would be necessary

check local plumbing codes as to the acceptable type of sump that may be used.

Materials commonly specified are: clay tile, fiberglass, steel, concrete and

polyethylene.

It may be necessary to cut a hole in the basement floor and excavate

for the sump.

Plumbing and electrical contractors could advise you on proper installations of drain

tiles, sump, pump and electrical service. EBARA recommends that a solid sump base

be provided. The sump is fed by drain tile placed around the outside and/or inside base-

ment walls at the footings. If applications where a gravel base must be used, to relieve

hydraulic pressure under the basement floor, be sure to provide a permanent and solid

base for the pump (bricks or a steel plate). A sump cover capable of supporting 200

pounds should be employed to contain odors and for obvious safety reasons.

Electrical Installation

Electrical service for any sump pump installation must be grounded and separately fused

or breakered directly from the entrance box with a single grounding type receptacle at

the pump. The receptacle should not be less than four feet above the basement floor for

Contents

General Application Information

EPD, EPPD

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safety reasons. You should never touch a sump pump or discharge piping while the

pump is connected to electrical power and water is present. The pump should be

disconnected from the electrical source before handling in all cases.

Discharge Piping Installation

To assure the maximum performance from your sump pump, the discharge pipe size

and piping fittings should not be smaller than the discharge port of the pump. Smaller

pipe will add to friction losses and reduce the capacity of the pump. Normally accepted

materials are galvanized pipe, rigid plastic pipe or

acceptable flexible pipe or hose. A piece

of flexible hose between the pump discharge

and the discharge piping will provide for ease

in alignment, reduce vibration and noise, and will act as a union when it is necessary to

remove the pump. Where the discharge pipe is long, a check valve is often employed to

prevent the water from flowing back into the sump when the pump turns off. If the discharge

is directed into a sanitary sewer, a suitable anti-siphon device or a free flow check valve

should be inserted in the line to prevent backflow into the pit. Sump pumps are not

designed to handle raw sewage. Do not attempt to adapt one for this type of application.

A sewage ejector pump especially designed to handle solids must be used.

Pump Installation

When the sump, electrical and discharge plumbing installation is complete and ready for

the pump, clean all solid debris from the pit. Complete the plumbing connection to the

pump and then plug the pump into the electrical outlet. A few extra minutes to test the

sump pump installation are now in order. Fill the sump with water, note the turn on and

turn off level of the pump, and the pumping cycle. This will allow you to calculate the

approximate discharge flow of the pump system. If everything is operating properly,

install the sump cover.

Pump Selection

The pump should be of sufficient capacity and head to satisfy anticipated use require-

ments. Capacity is determined by a fixture unit value if effluent is drained to sump basin.

Your local Wholesaler can assist you in fixture unit values.

Basement perimeter water intrusion varies by area and region. Typically a 1/3 HP or 1/2

HP DRAINAGE PUMP WILL EVACUATE MOST HOME SUMP PITS.

Commercial and industrial drainage applications require that calculations of pumping

volume and pumping head be performed to determine the proper size pump is applied.

NOTE:

Pumping volume may vary seasonally due to rainfall and area run-off.

General Application Information

(cont.)

EPD, EPPD

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Basin and Cover

The basin should not be less than 18 inches in diameter and 24 inches deep.

Larger diameters are advisable in instances of increased pump capacity requirements:

The basin should be located such that all water flows into the basin due to gravity.

Outdoor installations should be at a sufficient depth to ensure protection from freezing.

Maintenance Tips

•Every three or four months:

1) Clean the pump screen or inlet opening. If your sump collects the discharge

from an automatic washing machine, cleaning will be required more often. (Before

removing the pump be sure to disconnect the unit from electrical power; and

reconnect after completion of cleaning);

2) Pour enough water into the sump to cycle the pump and assure its proper

functioning.

•Annually:

Remove and clean the pump. Clean the sump pit also.

WARNING

Before handling this pump, always disconnect

the power first.

This pump should only be serviced by a qualified person or a factory

trained person.

CAUTION

This instruction manual includes necessary items for installation, operation

and maintenance.

Read this manual carefully to ensure correct installation,

operation and maintenance.

Be sure to keep this instruction manual on hand for future reference.

Required Minimum

Pump Capacity Basin Diameter

up to 35 GPM 18"

over 35 GPM 24"

over 60 GPM 30"

over 100 GPM 36"

over 150 GPM 48"

General Application Information

(cont.)

Safety Information and Introduction

EPD, EPPD

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Check the nameplate for your pump’s head (HEAD), discharge volume (CAPACITY), speed

(SPEED), motor voltage and current. Other specifications are noted in the chart below:

ITEM NO. MODEL DISCHARGE MOTOR MOTOR WEIGHT

DIA. OUTPUT PHASE VOLTAGE

MANUAL OPERATION INCH (HP)

EPPD-3MS1 32Z707U6.3S 11/41/3 1 115 11

EPD-3MS1 32P707U6.3S 11/41/3 1 115 11

EPD-5MS1 40P707U6.6S 11/21/2 1 115 27

EPD-5MT2 40P707U6.62 11/21/2 3 230 27

EPD-5MT4 40P707U6.64 11/21/2 3 460 27

EPD-7MS1 40P707U6.9S 11/23/4 1 115 28

EPD-7MT2 40P707U6.92 11/23/4 3 230 28

EPD-7MT4 40P707U6.94 11/23/4 3 460 28

EPD-10MT2 40P707U61.12 11/21 3 230 31

EPD-10MT4 40P707U61.14 11/21 3 460 31

EPD-15MT2 40P707U61.32 11/211/23 230 31

EPD-15MT4 40P707U61.34 11/211/23 460 31

20 FT POWER CORDS – AVAILABLE ON MOST MODELS

ITEM NO. MODEL DISCHARGE MOTOR MOTOR WEIGHT

DIA. OUTPUT PHASE VOLTAGE

AUTOMATIC OPERATION INCH (HP)

EPPD-3AS1 32Z707AU6.3S 11/41/3 1 115 11

EPD-3AS1 32P707AU6.3S 11/41/3 1 115 11

EPD-5AS1 40P707AU6.6S 11/21/2 1 115 27

EPD-7AS1 40P707AU6.9S 11/23/4 1 115 27

20 FT POWER CORDS – AVAILABLE ON MOST MODELS

CAUTION

Be careful not to exceed the given specifications in the use of your products.

• Screw driver

• Pipe wrench

• Adjustable wrench (medium-large)

• Hacksaw with 24-tooth blade for cutting plastic pipe

• Knife or round file for smoothing inside of all plastic pipe connections

Specifications

Tools Needed

EPD, EPPD

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• PVC or ABS pipe cement

(read manufacturer’s instructions carefully)

• PVC or ABS pipe;

– 11/4" for EPPD-3 & EPD-3

– 11/2" for EPD-5,7,10 & 15

• PVC adapter

– 11/4" for EPPD-3 & EPD-3

– 11/2" for EPD-5, 7, 10 & 15

• In line check valve

• Sump basin 18” or larger diameter plastic, fiberglass or concrete.

(See page 2 for minimum diameter basin size by pump capacity.)

• Optional: gate valve

(see installation drawing on page 6)

Step 1 Inspection: Your pump has been carefully packaged to prevent damage during

shipping. However, occasional damage does occur due to rough handling. Carefully

inspect the pump for damage that could cause it to fail.

Step 2: Attach desired length of PVC or ABS discharge pipe to pump outlet, using PVC

adapter (11/4" pipe and adapter for EPPD-3 & EPD-3 11/2" for EPD-5, 7, 10 & 15). Make

sure open end of pipe will be above top of basin.

Step 3: Clear sump basin of any water, debris or sediment.

Step 4: Lower pump into basin.

Step 5: Attach in line check valve to discharge pipe 12" to 18" above pump discharge

with arrow pointing away from the pump (with the flow). Connect other end of check

valve securely to drain pipe and tighten clamps.

Note:

Do not put check valve directly into pump discharge opening.

Step 6: Drill a 1/8" relief hole in the discharge pipe 5" above pipe connection to pump.

Step 7: Plug in pump and fill sump basin with water to test unit. Pump should turn on at

13" to 14" water level. Allow pump to go through several ON-OFF cycles to assure satis-

factory operation.

Note:

If pump does not operate properly, see the troubleshooting checklist on page 12.

Septic Tank Installation

The PRO•DRAINER pumps can be used to pump septic tank effluent, but must be

installed as follows:

• Install pump in separate compartment at the discharge side of the septic tank. Never

install pump in main tank where sludge collects.

• Use with a junction box.

WARNING: Sump basin must be vented in accordance with local plumbing codes.

These pumps are not designed for and CANNOT be installed in locations classified as

hazardous in accordance with the National Electric Code, ANSI/NEPA 70-1984.

Materials Needed

Installation Instructions

EPD, EPPD

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• Pumps are 115 V, 60 Hz and are grounded to prevent electrical shock.

WARNING: Risk of electric shock—this pump is supplied with a grounding conductor

and grounding-type attachment plug. To reduce the risk of electric shock, be certain that

it is connected only to a properly grounded, grounding-type receptacle.

• Use a separate 15 amp circuit breaker or 15 amp fuse block with the pump.

•Do not use an extension cord with the pump.

•Do not cut off the ground pin or use an adapter fitting.

•Do not work on the pump or switch until any or all power cords are unplugged.

1. Before installing or servicing your pump, BE CERTAIN pump power source is disconnected.

2. Installation and electrical wiring must adhere to state and local codes and must be

complete before priming pump. Check appropriate community agencies, or contact

local electrical and pump professionals.

3. CALL AN ELECTRICIAN WHEN IN DOUBT. Pump should be connected to a separate

15 amp circuit breaker or 15 amp fuse block. Plugging into existing outlets may cause low

voltage at motor, causing blown fuses, tripping of motor overload, or burned out motor.

4. Do not connect pump to a power supply until permanently grounded. For maximum

safety, ground pump to a circuit equipped with a fault interrupter device.

5. Voltage of power supply must match the voltage of the pump.

6. Before installing pump, clear sump basin of any water, debris, or sediment. WARN-

ING: Sump basin must be vented in accordance with local plumbing codes.

EBARA PRO•DRAINERS are not designed for and CANNOT be installed in

locations classified as hazardous in the National Electric Code, ANSI/NFPA 70.

7. The sump basin should be between 18" and 24" in diameter and made of plastic,

fiberglass, or concrete.

8. The following may cause severe damage to pump and will void warranty:

• Using an extension cord.

• Cutting off the ground pin or using an adapted fitting.

• Working on pump or switch while plugged in.

• Removing motor housing, unscrewing impeller, or otherwise removing impeller seal.

PIPING

Plastic PVC pipe is shown in the illustrations, but galvanized steel or copper pipe may

be used if desired. All piping must be clean and free of all foreign matter to prevent

clogging. Use thread compound on all threaded joints unless specified otherwise.

IMPORTANT INSTRUCTIONS BEFORE INSTALLATION

Failure to follow these instructions may cause serious bodily injury and/or property damage.

Electrical information

EPD, EPPD

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