Eaton Jockey XTJP User manual

O & M Manual IM05805023K Effective June 2012

EATON XTJP / XTJY

Jockey Pump Controllers

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

Page 2 www.chfire.com EATON CORPORATION

Description

1. INSTALLATION AND MOUNTING OF THE CONTROLLER ................................................. 3

2. SYSTEM PRESSURE CONNECTIONS................................................................................. 3

3. ELECTRICAL CONNECTIONS .............................................................................................. 3

3.1 ELECTRICAL CHECKOUT INSTRUCTIONS......................................................................... 4

3.1.1 Motor Rotation Check.................................................................................................... 4

3.1.2 Starting and Stopping .................................................................................................... 4

3.1.3 Motor Circuit Protector / Overload Relay Trip Setting.................................................... 4

3.1.4 Circuit Breaker Trip Settings.......................................................................................... 4

3.1.5 Run Period Timer (Optional).......................................................................................... 4

FIGURE 1: ELECTRICAL WIRING SCHEMATIC - Three Phase...........................................5

FIGURE 2: DIMENSIONAL DRAWING - NEMA 2.................................................................. 6

FIGURE 3: ELECTRICAL WIRING SCHEMATIC - WYE DELTA (Star-Delta) ....................... 7

FIGURE 4: DIMENSIONAL DRAWING - WYE DELTA (Star-Delta)....................................... 8

4. DIGITAL DISPLAY.................................................................................................................. 9

4.1 PROGRAMMING ........................................................................................................ 9, 10, 11

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

EATON CORPORATION www.chfire.com Page 3

INSTALLATION & MAINTENANCE MANUAL FOR

JOCKEY PUMP CONTROLLERS

In order to familiarize yourself with the Jockey Pump

Controller, please read the instruction manual thoroughly

and carefully. Retain the manual for future reference.

1. Installation and Mounting of the Controller

Carefully unpack the controller and inspect thoroughly.

It is recommended that the controller is located as close as

is practical to the motor it controls

The controller is not free standing and must be bolted

securely to a wall. For dimensional and weight data please

refer to the respective data sheets for the Jockey Pump

Controller.

2. System Pressure Connection

The Jockey Pump Controller is equipped with a Pressure

Transducer. The controller is provided with a ¼" NPT

female system pressure connection located on the bottom,

external side of the enclosure. The connection should be

installed as per NFPA, pamphlet No. 20.

NOTE: Water lines to the pressure transducer must be free

from dirt and contamination.

The pressure should not exceed what the pressure

transducer is rated for.

3. Electrical Connections

All electrical connections should meet national and local

electrical codes and standards.

The controller should be located or so protected that they

will not be damaged by water escaping from pumps or

pump connections. Current carrying parts of controllers

shall be a minimum of 12 inches (305 mm) above the floor

level.

Prior to starting verify all data on the nameplate such as,

catalog number, AC line voltage and horsepower.

Inspect all electrical connections, components and wiring

for any visible damage and correct as necessary. Ensure

that all electrical connections are tightened before

energization.

Install necessary conduit using proper methods and tools.

Incoming AC line voltage is clearly marked L1, L2, L3 and

ground, located at the top of the breaker.

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

Page 4 www.chfire.com EATON CORPORATION

3.1 Electrical Checkout Instructions

WARNING: The following procedures should be carried out by a qualified electrician familiar with the electrical

safety procedures associated with this product and its associated equipment.

3.1.1 Motor Rotation Check: With the controller energized, move the H.O.A. selector switch to “HAND” then back to

“OFF” immediately to check the direction of the motor and pump rotation. If rotation direction is not correct, open

the breaker and reverse the phase sequence of the load terminals of the contactor T1, T2, T3 or at the motor

terminals.

3.1.2 Starting and Stopping: Energize the controller. With the H.O.A. selector switch set to “AUTO”, if the system water

pressure is lower than the pressure transducer set-point pressure (1Lo), the pump will start. The pump will stop

when pressure is above the stop point (1Lo+HYS). If the optional running period timer is included, the pump will run

for the set time and then stop, provided the pressure is above the pressure stop point (1Lo+HYS). For manual

operation, set the H.O.A. selector switch to “HAND’ to start the pump and “OFF” to stop.

3.1.3 Motor Circuit Protector / Overload Relay Trip Setting: The trip setting should be set to match the motor nameplate

full load amps.

3.1.4 Circuit Breaker Trip Settings: When a Circuit Breaker is installed, the trip setting must be set as indicated on the

chart on the inside of the controller.

3.1.5 Run Period Timer: (Optional) Adjust the RPT dial to the desired run period time setting. Three rotary adjustment

dials are provided on the front of the timer.

Run Period Timer Factory Defaults

Adjustment Range

Factory Default = 1

Time Range

Factory Default = 10 m

Function

Factory Default = Ws

(Ws)

Single Shot - leading edge with control input

The supply voltage U must be constantly applied to

the device (green LED U/t illuminated).

When the control contact S is closed, the output relay

R switches into on-postion (green LED U/t illuminated)

and the set interval begins (green LED U/t flashes).

After the interval has expired (green LED U/t

illuminated) the output relay switches into off-postion

(yellow LED not illuminated).

During the interval, the control contact can be

operated any number of times.

A further cycle can only be started when the cycle run

has been completed.

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

EATON CORPORATION www.chfire.com Page 5

Figure 1: Electrical Wiring Schematic - Three Phase

1M4

DPM

CFU

120V

X1 X2

1L3

1L1

1L2

DPM

SUPPLY

OUTPUT

DPM

TRANSDUCER

PRESSURE

BLUE

BROWN

SIGNAL I/P

LEGEND:

M - CONTACTOR

CFU - CONTROL FUSE

DPM - DIGITAL PANEL METER

PROTECTOR

MOTOR CIRCUIT

RELAY 1

GND

HAND

MOTOR

AUTO

OFF

N. Y. C.

APPROVED

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

Page 6 www.chfire.com EATON CORPORATION

Figure 2: Standard Enclosure - Type NEMA 2

200 - 208V 220 - 240V 380 - 415V 440 - 480V 550 - 600V

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

0.33 - 3 65 0.33 - 3 65 0.33 - 5 65 0.33 - 7.5 65 0.33 - 10 18

4 50 4 50 7.5 - 10 18 10 50

5 - 10 18 5 - 10 18 15 - 20 18

120V 1Ø240V 1ØApprox. Weight

NOTES:

1. All enclosures finished in Red.

2. Cable Entrance either top or bottom.

3. Standard Enclosure type NEMA 2.

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Lbs (Kg)

0.33 - 0.5 65 0.33 - 2 65 22

(10)

0.75 50 3 - 5 18

1 - 2 18

Dimensions in inches and [millimeters].

N. Y. C.

APPROVED

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

EATON CORPORATION www.chfire.com Page 7

Figure 3: Electrical Wiring Schematic - Wye Delta (Star-Delta)

AT 2M

81S

1M T3

1M T1

DPM

CFU 1F

120V X2

TR H2

1L3

1L1

1L2

PROTECTOR

OFF

AUTO

HAND

SUPPLY

INTERLOCK

MECHANICAL

LEGEND:

1M - START CONTACTOR

1S - WYE POINT CONTCATOR

2M - RUN CONTACTOR

OL - MOTOR OVERLOAD

CFU - CONTROL FUSE

AT - ACCELERATION TIMER

(FACTORY SET @ 2 SECONDS)

DPM - DIGITAL PANEL METER

NOTES:

1. ALL RELAY CONTACTS ARE

SHOWN IN NO POWER

CONDITION.

MOTOR

MOTOR CIRCUIT

OUTPUT

RELAY1

DPM

TRANSDUCER

PRESSURE

BLUE

BROWN

SIGNAL I/P

GND

N. Y. C.

APPROVED

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

Page 8 www.chfire.com EATON CORPORATION

Figure 4: Standard Enclosure - Wye Delta (Star-Delta)

200 - 208V 220 - 240V 380 - 415V 440 - 480V 550 - 600V

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

0.33 - 3 65 0.33 - 3 65 0.33 - 5 65 0.33 - 7.5 65 0.33 - 10 18

4 50 4 50 7.5 - 10 18 10 50

5 - 10 18 5 - 10 18 15 - 20 18

120V 1Ø240V 1ØApprox. Weight

NOTES:

1. All enclosures finished in Red.

2. Cable Entrance either top or bottom.

3. Standard Enclosure type NEMA 2.

Motor Hp Withstand

Rating (kA)

Motor Hp Withstand

Rating (kA)

Lbs (Kg)

0.33 - 0.5 65 0.33 - 2 65 22

(10)

0.75 50 3 - 5 18

1 - 2 18

21.76

[553]

16.38

[416]

13.00

[330]

8.08

[205]

16.00

[406]

21.15

[537]

2.63

[67] 3.96

[101]

8.60

[218]

Ø 0.27 [Ø7] x4

WALL MTG. HOLES

PIPING ENTRANCE

1/4" NPT - FEMALE

NOTES:

1 - ISOLATION SWITCH

2 - HAND/OFF/AUTO SWITCH

3 - DOOR LATCH

4 - DIGITAL DISPLAY

Dimensions in inches and [millimeters]

Dimensions in inches and [millimeters].

N. Y. C.

APPROVED

O & M Manual IM05805023K EATON XTJP / XTJY

Effective: June 2012 Jockey Pump Controllers

EATON CORPORATION www.chfire.com Page 9

4. Digital Display

The XTJP and XTJY Jockey Pump Controllers are supplied standard with a

digital panel meter that indicates the current pressure and Stop and Start

pressure set points.

LED Display

High Visibility Red Superbright LED

Four full digits

0.56in (14mm) high characters

Flashing Alarms

Ratings

NEMA 4X

1/8 DIN

4.1 Programming

Ensure the Rotary Disconnect switch and the Hand-Off-Auto selector switch

are in the OFF position.

Apply power to the Jockey Pump Controller.

Once power is applied, turn the Rotary Disconnect switch to the ON position.

NOTE: The instructions below are based on the factory default settings.

Displayed values may vary depending on the programmed parameter setpoint

values. Factory default settings for each parameter are listed in Table 1.

4.1.1 Intial Setup

The Digital Display will show the current system pressure.

Press and hold the PGM button.

The display will show “run”

4.1.2 INPUT: (4.20)

While holding the PGM button, press the UP Arrow button.

The display will show “inP”

Release the PGM button

The display is factory set to “4.20”.

If the display does not show “4.20”, push the RIGHT Arrow button until “4.20” is

displayed

Current System Pressure

O & M Manual IM05805023K

Jockey Pump Controllers

www.chfire.com

Page 10 EATON CORPORATION

4.1.3 DECIMAL POINT: (1000)

While holding the PGM button, press the UP Arrow button.

The display will show “dp”

Release the PGM button

The display will show “1000”

Do not change the setting.

4.1.4 OFFSET Minimum Transducer Pressure: (0 psi)

While holding the PGM button, press the UP Arrow button.

The display will show “OF”

Release the PGM button

The display will show “+0000” – note: the “+” flashes

Do not change the setting.

4.1.5 FULL SCALE VALUE Maximum Transducer Pressure: (500 psi)

While holding the PGM button, press the UP Arrow button.

The display will show “FS”

Release the UP Arrow and PGM buttons

The display will show “+0500” – note: the “+” flashes

Do not change the setting.

4.1.6 RELAY 1 – Hi ALARM SETPOINT: (+9999)

While holding the PGM button, press the UP Arrow button.

The display will show “1Hi”

Release the UP Arrow and PGM buttons

The display will show “+9999”

Do not change the setting.

4.1.7 RELAY 1 – Lo ALARM SETPOINT: (+0000) Pressure Start Point

While holding the PGM button, press the UP Arrow button.

The display will show “1Lo”

Release the UP Arrow and PGM buttons

The display will show “+0000”

Push the RIGHT Arrow button to move the value setting position

Set the desired START Point value using the UP and Down Arrow buttons

(eg: For 100psi, the display will show “+0100”)

4.1.8 RELAY 2 – Hi ALARM SETPOINT

While holding the PGM button, press the UP Arrow button.

The display will show “2Hi”

Release the UP Arrow and PGM buttons

The display will show “+9999”

Do not change the setting.

PGM +

1000

+0000

+0500

+0000

+9999

EATON XTJP / XTJY

PGM +

1Lo

1Hi

Effective: June 2012

PGM +

2Hi

+9999

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