Eaton Jockey XTJP User manual
O & M Manual IM05805023K Effective June 2012
EATON XTJP / XTJY
Jockey Pump Controllers
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
Page 2 www.chfire.com EATON CORPORATION
Description
1. INSTALLATION AND MOUNTING OF THE CONTROLLER ................................................. 3
2. SYSTEM PRESSURE CONNECTIONS................................................................................. 3
3. ELECTRICAL CONNECTIONS .............................................................................................. 3
3.1 ELECTRICAL CHECKOUT INSTRUCTIONS......................................................................... 4
3.1.1 Motor Rotation Check.................................................................................................... 4
3.1.2 Starting and Stopping .................................................................................................... 4
3.1.3 Motor Circuit Protector / Overload Relay Trip Setting.................................................... 4
3.1.4 Circuit Breaker Trip Settings.......................................................................................... 4
3.1.5 Run Period Timer (Optional).......................................................................................... 4
FIGURE 1: ELECTRICAL WIRING SCHEMATIC - Three Phase...........................................5
FIGURE 2: DIMENSIONAL DRAWING - NEMA 2.................................................................. 6
FIGURE 3: ELECTRICAL WIRING SCHEMATIC - WYE DELTA (Star-Delta) ....................... 7
FIGURE 4: DIMENSIONAL DRAWING - WYE DELTA (Star-Delta)....................................... 8
4. DIGITAL DISPLAY.................................................................................................................. 9
4.1 PROGRAMMING ........................................................................................................ 9, 10, 11
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
EATON CORPORATION www.chfire.com Page 3
INSTALLATION & MAINTENANCE MANUAL FOR
JOCKEY PUMP CONTROLLERS
In order to familiarize yourself with the Jockey Pump
Controller, please read the instruction manual thoroughly
and carefully. Retain the manual for future reference.
1. Installation and Mounting of the Controller
Carefully unpack the controller and inspect thoroughly.
It is recommended that the controller is located as close as
is practical to the motor it controls
The controller is not free standing and must be bolted
securely to a wall. For dimensional and weight data please
refer to the respective data sheets for the Jockey Pump
Controller.
2. System Pressure Connection
The Jockey Pump Controller is equipped with a Pressure
Transducer. The controller is provided with a ¼" NPT
female system pressure connection located on the bottom,
external side of the enclosure. The connection should be
installed as per NFPA, pamphlet No. 20.
NOTE: Water lines to the pressure transducer must be free
from dirt and contamination.
The pressure should not exceed what the pressure
transducer is rated for.
3. Electrical Connections
All electrical connections should meet national and local
electrical codes and standards.
The controller should be located or so protected that they
will not be damaged by water escaping from pumps or
pump connections. Current carrying parts of controllers
shall be a minimum of 12 inches (305 mm) above the floor
level.
Prior to starting verify all data on the nameplate such as,
catalog number, AC line voltage and horsepower.
Inspect all electrical connections, components and wiring
for any visible damage and correct as necessary. Ensure
that all electrical connections are tightened before
energization.
Install necessary conduit using proper methods and tools.
Incoming AC line voltage is clearly marked L1, L2, L3 and
ground, located at the top of the breaker.
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
Page 4 www.chfire.com EATON CORPORATION
3.1 Electrical Checkout Instructions
WARNING: The following procedures should be carried out by a qualified electrician familiar with the electrical
safety procedures associated with this product and its associated equipment.
3.1.1 Motor Rotation Check: With the controller energized, move the H.O.A. selector switch to “HAND” then back to
“OFF” immediately to check the direction of the motor and pump rotation. If rotation direction is not correct, open
the breaker and reverse the phase sequence of the load terminals of the contactor T1, T2, T3 or at the motor
terminals.
3.1.2 Starting and Stopping: Energize the controller. With the H.O.A. selector switch set to “AUTO”, if the system water
pressure is lower than the pressure transducer set-point pressure (1Lo), the pump will start. The pump will stop
when pressure is above the stop point (1Lo+HYS). If the optional running period timer is included, the pump will run
for the set time and then stop, provided the pressure is above the pressure stop point (1Lo+HYS). For manual
operation, set the H.O.A. selector switch to “HAND’ to start the pump and “OFF” to stop.
3.1.3 Motor Circuit Protector / Overload Relay Trip Setting: The trip setting should be set to match the motor nameplate
full load amps.
3.1.4 Circuit Breaker Trip Settings: When a Circuit Breaker is installed, the trip setting must be set as indicated on the
chart on the inside of the controller.
3.1.5 Run Period Timer: (Optional) Adjust the RPT dial to the desired run period time setting. Three rotary adjustment
dials are provided on the front of the timer.
Run Period Timer Factory Defaults
Adjustment Range
Factory Default = 1
Time Range
Factory Default = 10 m
Function
Factory Default = Ws
(Ws)
Single Shot - leading edge with control input
The supply voltage U must be constantly applied to
the device (green LED U/t illuminated).
When the control contact S is closed, the output relay
R switches into on-postion (green LED U/t illuminated)
and the set interval begins (green LED U/t flashes).
After the interval has expired (green LED U/t
illuminated) the output relay switches into off-postion
(yellow LED not illuminated).
During the interval, the control contact can be
operated any number of times.
A further cycle can only be started when the cycle run
has been completed.
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
EATON CORPORATION www.chfire.com Page 5
Figure 1: Electrical Wiring Schematic - Three Phase
3
1M4
2
34
DPM
T1
M
CFU
H2
H1
120V
1F
X1 X2
TR
M
1L3
1L1
1L2
L2
L3
L1
T2
T3
M
F1
F2
DPM
SUPPLY
OUTPUT
DPM
TRANSDUCER
PRESSURE
BLUE
BROWN
SIGNAL I/P
LEGEND:
M - CONTACTOR
CFU - CONTROL FUSE
DPM - DIGITAL PANEL METER
PROTECTOR
MOTOR CIRCUIT
RELAY 1
GND
HAND
MOTOR
AUTO
OFF
N. Y. C.
APPROVED
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
Page 6 www.chfire.com EATON CORPORATION
Figure 2: Standard Enclosure - Type NEMA 2
200 - 208V 220 - 240V 380 - 415V 440 - 480V 550 - 600V
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
0.33 - 3 65 0.33 - 3 65 0.33 - 5 65 0.33 - 7.5 65 0.33 - 10 18
4 50 4 50 7.5 - 10 18 10 50
5 - 10 18 5 - 10 18 15 - 20 18
120V 1Ø240V 1ØApprox. Weight
NOTES:
1. All enclosures finished in Red.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Lbs (Kg)
0.33 - 0.5 65 0.33 - 2 65 22
(10)
0.75 50 3 - 5 18
1 - 2 18
Dimensions in inches and [millimeters].
N. Y. C.
APPROVED
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
EATON CORPORATION www.chfire.com Page 7
Figure 3: Electrical Wiring Schematic - Wye Delta (Star-Delta)
6
AT 2M
81S
1
2
L3
L1
1S
3
1S
T2
2M
2M
1M T3
1M T1
7
9
2M
1S
AT
1M
4
DPM
DPM
34
T5
T4
T6
X1
H1
CFU 1F
L2
120V X2
TR H2
1S
1M
2M
1L3
1L1
1L2
F1
F2
PROTECTOR
OFF
AUTO
HAND
SUPPLY
INTERLOCK
MECHANICAL
LEGEND:
1M - START CONTACTOR
1S - WYE POINT CONTCATOR
2M - RUN CONTACTOR
OL - MOTOR OVERLOAD
CFU - CONTROL FUSE
AT - ACCELERATION TIMER
(FACTORY SET @ 2 SECONDS)
DPM - DIGITAL PANEL METER
NOTES:
1. ALL RELAY CONTACTS ARE
SHOWN IN NO POWER
CONDITION.
MOTOR
MOTOR CIRCUIT
OUTPUT
RELAY1
DPM
TRANSDUCER
PRESSURE
BLUE
BROWN
SIGNAL I/P
GND
N. Y. C.
APPROVED
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
Page 8 www.chfire.com EATON CORPORATION
Figure 4: Standard Enclosure - Wye Delta (Star-Delta)
200 - 208V 220 - 240V 380 - 415V 440 - 480V 550 - 600V
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
0.33 - 3 65 0.33 - 3 65 0.33 - 5 65 0.33 - 7.5 65 0.33 - 10 18
4 50 4 50 7.5 - 10 18 10 50
5 - 10 18 5 - 10 18 15 - 20 18
120V 1Ø240V 1ØApprox. Weight
NOTES:
1. All enclosures finished in Red.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
Motor Hp Withstand
Rating (kA)
Motor Hp Withstand
Rating (kA)
Lbs (Kg)
0.33 - 0.5 65 0.33 - 2 65 22
(10)
0.75 50 3 - 5 18
1 - 2 18
21.76
[553]
16.38
[416]
13.00
[330]
8.08
[205]
16.00
[406]
21.15
[537]
2.63
[67] 3.96
[101]
8.60
[218]
Ø 0.27 [Ø7] x4
WALL MTG. HOLES
4
1
3
PIPING ENTRANCE
1/4" NPT - FEMALE
2
NOTES:
1 - ISOLATION SWITCH
2 - HAND/OFF/AUTO SWITCH
3 - DOOR LATCH
4 - DIGITAL DISPLAY
Dimensions in inches and [millimeters]
Dimensions in inches and [millimeters].
N. Y. C.
APPROVED
O & M Manual IM05805023K EATON XTJP / XTJY
Effective: June 2012 Jockey Pump Controllers
EATON CORPORATION www.chfire.com Page 9
4. Digital Display
The XTJP and XTJY Jockey Pump Controllers are supplied standard with a
digital panel meter that indicates the current pressure and Stop and Start
pressure set points.
LED Display
High Visibility Red Superbright LED
Four full digits
0.56in (14mm) high characters
Flashing Alarms
Ratings
NEMA 4X
1/8 DIN
4.1 Programming
Ensure the Rotary Disconnect switch and the Hand-Off-Auto selector switch
are in the OFF position.
Apply power to the Jockey Pump Controller.
Once power is applied, turn the Rotary Disconnect switch to the ON position.
NOTE: The instructions below are based on the factory default settings.
Displayed values may vary depending on the programmed parameter setpoint
values. Factory default settings for each parameter are listed in Table 1.
4.1.1 Intial Setup
The Digital Display will show the current system pressure.
Press and hold the PGM button.
The display will show “run”
4.1.2 INPUT: (4.20)
While holding the PGM button, press the UP Arrow button.
The display will show “inP”
Release the PGM button
The display is factory set to “4.20”.
If the display does not show “4.20”, push the RIGHT Arrow button until “4.20” is
displayed
Current System Pressure
O & M Manual IM05805023K
Jockey Pump Controllers
www.chfire.com
Page 10 EATON CORPORATION
4.1.3 DECIMAL POINT: (1000)
While holding the PGM button, press the UP Arrow button.
The display will show “dp”
Release the PGM button
The display will show “1000”
Do not change the setting.
4.1.4 OFFSET Minimum Transducer Pressure: (0 psi)
While holding the PGM button, press the UP Arrow button.
The display will show “OF”
Release the PGM button
The display will show “+0000” – note: the “+” flashes
Do not change the setting.
4.1.5 FULL SCALE VALUE Maximum Transducer Pressure: (500 psi)
While holding the PGM button, press the UP Arrow button.
The display will show “FS”
Release the UP Arrow and PGM buttons
The display will show “+0500” – note: the “+” flashes
Do not change the setting.
4.1.6 RELAY 1 – Hi ALARM SETPOINT: (+9999)
While holding the PGM button, press the UP Arrow button.
The display will show “1Hi”
Release the UP Arrow and PGM buttons
The display will show “+9999”
Do not change the setting.
4.1.7 RELAY 1 – Lo ALARM SETPOINT: (+0000) Pressure Start Point
While holding the PGM button, press the UP Arrow button.
The display will show “1Lo”
Release the UP Arrow and PGM buttons
The display will show “+0000”
Push the RIGHT Arrow button to move the value setting position
Set the desired START Point value using the UP and Down Arrow buttons
(eg: For 100psi, the display will show “+0100”)
4.1.8 RELAY 2 – Hi ALARM SETPOINT
While holding the PGM button, press the UP Arrow button.
The display will show “2Hi”
Release the UP Arrow and PGM buttons
The display will show “+9999”
Do not change the setting.
PGM +
dp
1000
+0000
+0500
+0000
+9999
EATON XTJP / XTJY
PGM +
PGM +
PGM +
PGM +
OF
FS
1Lo
1Hi
Effective: June 2012
PGM +
2Hi
+9999
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