Eaton EZD Series User manual

For more information visit: www.EatonElectrical.comMN05013005E

EZD Series

User Manual

April 2005

For more information visit: www.EatonElectrical.comMN05013005E I

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally

restarted.

• Verify isolation from the supply.

•Short circuit to earth.

• Cover or enclose neighboring units that

are live.

• Follow the engineering instructions (AWA)

of the device concerned.

• Only suitably qualified personnel in

accordancewithEN50110-1/-2(VDE 0105

Part 100) may work on this device/system.

• Before installation and before touching

the device ensure that you are free of

electrostatic charge.

• The functional earth (FE) must be

connected to the protective earth (PE) or

to the potential equalization. The system

installerisresponsibleforimplementingthis

connection.

• Connecting cables and signal lines should

be installed so that inductive or capacitive

interferencedoesnotimpairtheautomation

functions.

• Install automation devices and related

operating elements in such a way that they

are well protected against unintentional

operation.

• Suitable safety hardware and software

measures should be implemented for the

I/Ointerfacesothatalineorwirebreakage

on the signal side does not result in

undefined states in the automation devices.

• Ensure a reliable electrical isolation of the

low voltage for the 24 volt supply. Only

use power supply units complying with

IEC 60364-4-41(VDE0100Part410)orHD

384.4.41 S2.

• Deviations of the mains voltage from the

rated value must not exceed the tolerance

limits given in the specifications, otherwise

this may cause malfunction and dangerous

operation.

Eaton

Safety instructions

Warning!

Dangerous electrical voltage!

For more information visit: www.EatonElectrical.com MN05013005EII

• Emergency stop devices complying with

IEC/EN 60204-1 must be effective in all

operatingmodesoftheautomationdevices.

Unlatching the emergency-stop devices

must not cause restart.

• Devices that are designed for mounting in

housings or control cabinets must only be

operated and controlled after they have

been installed with the housing closed.

Desktop or portable units must only be

operated and controlled in enclosed

housings.

• Measures should be taken to ensure the

proper restart of programs interrupted after

a voltage dip or failure. This should not

cause dangerous operating states even for

a short time. If necessary, emergency-stop

devices should be implemented.

• Wherever faults in the automation system

may cause damage to persons or property,

externalmeasuresmust beimplementedto

ensureasafeoperatingstateintheeventof

a fault or malfunction (for example, by

means of separate limit switches,

mechanical interlocks etc.)

For more information visit: www.EatonElectrical.comMN05013005E 1

About This Manual 9

Device designation 9

Writing conventions 9

1EZD 11

Target readership 11

Proper use 11

– Improper use 11

Overview 12

Device overview 14

– EZD devices at a glance 14

– Type references for the EZD 16

EZD operation 16

– Buttons 16

– Moving through menus and choosing values 17

– Selecting main and system menu 18

– EZD Status display 18

– Status display for local expansion 19

– EZD advanced Status display 19

– EZD LED display 19

– Menu structure 21

– Selecting or toggling between menu items 27

– Cursor display 28

– Setting values 28

2 Installation 29

Mounting 29

Connecting the expansion unit 47

Terminals 47

– Tool for cage clamp terminals 47

– Connection cross-sections of the EZD

cage clamp terminal cables 47

– Tool for slot-head screws for EZ expansion unit 47

– Connection cross-sections of screw

terminal cables 47

Network cables and plugs 48

Connecting the power supply 48

– Cable protection 52

Contents

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Connecting the inputs 53

– Connecting the AC inputs 53

– Connecting EZD-DC inputs 58

Connecting the outputs 64

Connecting relay outputs 65

–EZD-R.. 65

– EZ6..-..RE.. 66

– EZ2..-RE 66

Connecting transistor outputs 67

–EZD-T.. 67

– EZ6..-DC-TE 67

Connecting analog outputs 69

– Connecting servo valves 70

– Setpoint entry for a drive 70

Connecting the NET network 71

– Accessories 71

– Cable length and cross-sections 72

– Plugging and unplugging network cables 74

Connecting the serial interface 76

Expanding inputs/outputs 79

– Local expansion 79

– Remote expansion 81

3 Commissioning 83

Switching on 83

Setting the menu language 83

EZD operating modes 84

Creating your first circuit diagram 85

– Starting point Status display 87

– Circuit diagram display 88

– From the first contact to the output coil 89

– Wiring 90

– Testing the circuit diagram 92

– Deleting the circuit diagram 95

– Fast circuit diagram entry 95

Configuring an EZ-NET network 96

– Entering the network station number 97

– Entering network stations 98

– Configuring an EZ-NET network 99

– Changing the EZ-NET network configuration 100

For more information visit: www.EatonElectrical.comMN05013005E 3

– Displaying the Status display of other stations 101

Configuring the interface for the COM-LINK mode 102

– Setting up the COM-LINK 103

Terminal mode 107

– Terminal mode 107

4 Programming wiring diagrams with EZD 117

EZD operation 117

– Buttons for drawing circuit diagrams and

function block usage 117

– Operating principles 118

– Usable relays and function blocks (coils) 126

– Markers, analog operands 129

– Number formats 133

– Circuit diagram display 133

– Saving and loading programs 135

Working with contacts and relays 136

– Creating and modifying connections 139

– Inserting and deleting a rung 141

– Saving circuit diagrams 142

– Aborting circuit diagram entry 142

– Searching for contacts and coils 142

– “Go to” a rung 143

– Deleting the rung 143

– Switching via the cursor buttons 144

– Checking the circuit diagram 145

– Function block editor 146

– Checking function blocks 150

– Coil functions 151

Function blocks 156

– Analog value comparator/threshold value switch 158

– Arithmetic function block 161

– Data block comparator 165

– Data block transfer 172

– Boolean operation 183

– Counters 186

– High-speed counters 192

– Frequency counters 193

– High-speed counters 197

– High-speed incremental encoder counters 203

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– Comparators 208

– Text output function block 210

– Data function block 211

– PID controller 213

– Signal smoothing filter 219

– GET, fetch a value from the network 222

– Seven-day time switch 224

– Year time switch 229

– Value scaling 233

– Jumps 237

– Master reset 240

– Numerical converters 241

– Operating hours counter 247

– PUT, send a value onto the network 248

– Pulse width modulation 250

– Setting date/time 253

– Set cycle time 254

– Timing relay 257

– Value limitation 270

– Example with timing relay and counter

function block 272

5 Visualization with EZD 277

Screens 277

– Memory division 278

– Western European character table 279

Screen overview 281

Screen editor 283

– Static text 283

– Bit display 287

– Date and time 291

– Bitmap 294

– Numerical value 300

– Example – numerical value: 302

– Value entry 311

– Message text 318

Button editor 331

– Select an operable screen element 331

– Display backlight 331

– Screen change 331

For more information visit: www.EatonElectrical.comMN05013005E 5

– Password logout 332

– Set variable to fixed value 332

– Increment variable 332

– Decrement variable 332

– Changeover relay 332

6 EZ-NET Network, COM-LINK Serial Connection 333

Introduction to EZ-NET 333

EZ-NET network topologies, addressing

and functions 334

– Loop through the unit wiring method 334

– T connector and spur line 334

– Position and addressing of the operands

via EZ-NET 336

– Possible write and read authorization in the

network 338

Configuration of the EZ-NET network 339

– Station number 339

– Transmission speed 339

– Pause time, changing the write repetition

rate manually 340

– Automatic change of the RUN and STOP mode 341

– Input/output device (REMOTE IO) configuration 342

– Station message types 343

– Transfer behavior 343

– Signs of life of the individual stations

and diagnostics 344

Introduction to COM-LINK 348

– Topology 350

– Configuration of the COM-LINK 352

7 EZD Settings 357

Password protection 357

– Password setup 358

– Selecting the scope of the password 359

– Activating the password 360

– Unlocking EZD 361

Changing the menu language 364

Changing parameters 365

For more information visit: www.EatonElectrical.com MN05013005E6

– Adjustable parameters for function blocks 366

Setting date, time and daylight saving time 367

Changing between winter/summer time (DST) 368

Activating input delay (debounce) 370

– Deactivating debounce (input delay) 370

Activating and deactivating the P buttons 371

– Activating the P buttons 371

– Deactivating the P buttons 372

Startup behavior 372

– Setting the startup behavior 372

– Behavior when the circuit diagram is deleted 373

– Behavior during upload/download to card or PC 373

– Possible faults 374

– Card startup behavior 374

– Terminal mode 375

Setting LCD contrast and backlight 376

Retention 378

– Requirements 379

– Setting retentive behavior 379

– Deleting ranges 380

– Deleting retentive actual values of markers

and function blocks 380

– Transferring retentive behavior 381

Displaying device information 382

8 Inside EZD 385

EZD Program cycle 385

– How EZD evaluates the high-speed

counters CF, CH and CI 389

– Memory management of the EZD 389

Delay times for inputs and outputs 390

– Delay times for the EZD inputs 391

Monitoring of short-circuit/overload with EZ..-D.-T.. 393

Expanding EZD 395

– How is an expansion unit recognized? 395

– Transfer behavior 396

– Function monitoring of expansion units 396

QA analog output 398

Loading and saving programs 398

– EZD without display and keypad 398

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