Eaton Cutler-Hammer ELC Series Installation guide

Eaton Logic Controller

Basic Training (1 Hour)

January 2006

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com

Preface

Information in this manual is subject to change without notice and does not

represent a commitment on the part of Eaton Electrical Inc. Permission is granted

to duplicate this material without modification only for your use or the internal use

of other members of your company or your agents to assist you in the use and

servicing of products purchased from Eaton Electrical. No permission is granted

to modify this material or include this material in a compilation.

Intro:

Preface

Support

Services

Exercise 2: Logic

Instructions

Exercise 1:

Ladder Logic

Connecting to

the ELC

Software

Overview

Hardware

Overview

Basics:

Exercises:

Go Chart

Support

Services

Preface

RESTRICTED RIGHTS LEGEND

Use, duplication, or disclosure by the Government is subject to restrictions set

forth in paragraph (b)(3)(B) of the Rights in Technical Data and Computer

Software clause of DAR 7-104.9(a). Contractor/Manufacturer is Eaton

Corporation, Operator Interface Business, 811 Green Crest Drive, Westerville,

OH 43081.

TRADEMARKS

PanelMate, Cutler-Hammer, Eaton and ePro Canvas are either federally

registered trademarks or trademarks of Eaton Corporation.

Commercial brand names (trademarks) of products of manufacturers or

developers, other than Eaton Corporation or its affiliates, that appear in this

manual may be registered or unregistered trademarks of those respective

manufacturers or developers, which have expressed neither approval nor

disapproval of Cutler-Hammer®products and services.

Printed in the United States of America.

P/N MN05003001E

Navigation in This Document

The cells to the left of the content on the even pages in this document are meant

to show your progress through the training. The chapter which you are currently

viewing is highlighted. For instance, on this page, the cells titled “Preface” and

“Support Services” are highlighted to show what you are viewing on this page

and the opposing page (in book format).

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 2

Support Services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We

are dedicated to providing fast, friendly and accurate assistance. That is why we offer you so many ways

to get the support you need. Whether it's by phone, fax or e-mail, you can access Eaton’s support

information 24 hours a day, seven days a week. Our wide range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting and repairs.

Website

Use the Eaton Electrical website to find product information. You can also find information on local

distributors or Eaton’s Cutler-Hammer sales offices.

Website Address www.eatonelectrical.com

e-COM Support Center

Call the e-COM Support Center if you need assistance with placing an order, stock availability or proof of

shipment, expediting an existing order, emergency shipments, product price information, returns other

than warranty returns, and information on local distributors or sales offices.

e-COM Support Center Voice: 800-356-1243 (8a.m.–6p.m. EST)

FAX: 800-752-8602

After-Hours Emergency: 800-543-7038

(6p.m.–8a.m. EST)

e-TRC Technical Resource Center

If you are in the US or Canada, and have OI/PLC/IPC questions, you can take advantage of our toll-free

line for technical assistance with hardware and software product selection, system design and

installation, and system debugging and diagnostics. Technical support engineers are available for calls

during regular business hours.

e-TRC

Technical Resource Center

(support for OI, PLC and IPC)

Voice:

•800-809-2772, selection 5 (8a.m.–5p.m. EST)

•414-449-7100, selection 5 (8a.m.–5p.m. EST)

FAX: 614-882-0417

e-mail: [email protected]

After-Hours Emergency (Plant Down Only):

•800-809-2772, selection 5 (5p.m.–8a.m. EST)

•414-449-7100, selection 5 (5p.m.–8a.m. EST)

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 3

Go Chart

This document will take you through the following steps to learn the

basics of the ELC:

Intro:

Preface

Exercise 2: Logic

Instructions

Exercise 1:

Ladder Logic

Connecting to

the ELC

Software

Overview

Hardware

Overview

Basics:

Exercises:

Support

Services

Go Chart

Exercise 1: Basic

Project Programming

Exercise 2: Basic

Logic Instructions

Exercise 3: Timer &

Math Instructions

Exercises

Basics

Software Overview

Hardware Overview

Connecting to the ELC

Go Chart

Hardware

Overview

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 4

Hardware Overview

NOTE:

The following items are typical and may vary depending on

the model number of your ELC processor.

Item Description

1 Status Indicators:

•Power

•Error

•Run

•Batt. Low (units with Clk/Calendar)

2 Run/Stop switch

3 (2) Digital 7-segment displays (on select models)

4 Digital I/O terminals

5 Din rail clip

6 Analog I/O terminals

7 I/O point indicators

8 COM 1 (RS-232) (Rx) indicator

9 COM 2 (RS-485) (Tx) indicator

10 COM 1 (RS-232) programming port

11 EATON nameplate

12 Extension port

13 Receptacle for expansion unit

14 DIN rail slot (35mm)

15 Expansion unit clip

16 COM 2 (RS-485) communication port

17 DC power input

18 RS-485 cable (included accessory)

19 Power input cable (included accessory)

20 Battery cover

21 Battery socket connection

22 Battery mount

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 5

Hardware Overview

Model Number Explanation

Intro:

Preface

Use the following chart and tables to choose or identify your ELC components:

Exercise 2: Logic

Instructions

Exercise 1:

Ladder Logic

Connecting to

the ELC

Software

Overview

Hardware

Overview

Basics:

Exercises:

Support

Services

Go Chart

Processors

Description Inputs Outputs Catalog Listing

Processor/no Clk AC DC ALG RY TRN ALG

14 I/O PB Series 8 6 ELC-PB14NNDR

14 I/O PB Series 8 6 ELC-PB14NNDT

Processor With Clock

12 I/O PC Series 8 4 ELC-PC12NNAR

12 I/O PC Series 8 4 ELC-PC12NNDR

12 I/O PC Series 8 4 ELC-PC12NNDT

10 I/O PA Series 4 2 2 2 ELC-PA10AADR

10 I/O PA Series 4 2 2 2 ELC-PA10AADT

Hardware

Overview

Digital Expansion Modules

Description Inputs Outputs Catalog Listing

AC DC RY TRN

8 I/O Expansion 8 ELC-EX08NNAN

8 I/O Expansion 8 ELC-EX08NNDN

8 I/O Expansion 8 ELC-EX08NNNR

8 I/O Expansion 8 ELC-EX08NNNT

8 I/O Expansion 4 4 ELC-EX08NNDR

8 I/O Expansion 4 4 ELC-EX08NNDT

16 I/O Expansion 8 8 ELC-EX16NNDR

16 I/O Expansion 8 8 ELC-EX16NNDT

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 6

Analog Expansion Modules

Description Inputs Outputs Catalog Listing

Analog In Analog Analog

4 I/O Analog In 4 ELC-AN04ANNN

Analog Out

2 I/O Analog Out 2 ELC-AN02NANN

4 I/O Analog Out 4 ELC-AN04NANN

Analog Combination

6 I/O Analog In/Out 4 2 ELC-AN06AANN

Temperature

4 I/O Thermocouple 4 ELC-TC04ANNN

4 I/O Platinum 4 ELC-PT04ANNN

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 7

Software Overview

PC Requirements

Intro:

Preface Component Requirement

Operating System Windows 95/98/2000/NT/ME/XP

CPU Pentium 90 and above

Memory 16MB and above (32MB and above is recommended)

Hard Disk Capacity: 50MB and above

CD-ROM (for installing ELCSoft)

Monitor Resolution Minimum: 640×480, 16 colors and above

Recommended: 800×600

Mouse Serial or Windows compatible mouse

Printer Printer with Windows driver

Comm Port (1) RS-232, labelled COM1 - COM8

Compatible Products All Eaton ELC series

Support

Services

Go Chart

Exercise 2: Logic

Instructions

Exercise 1:

Ladder Logic

Connecting to

the ELC

Hardware

Overview

Software

Overview

Basics:

Exercises:

Installing the software

Insert the provided CD-ROM into the proper drive on your PC. The install program

should automatically run.

Software

Overview

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 8

Software Overview

Software Features:

To open the software, select:

START>ALL PROGRAMS>ELCSOFT

The following menus will be described here as a quick primer on just a few of the ELCSoft

program features. Some of these features may be limited based on which ELC processor

you are using.

File

Options

Help

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 9

Software Overview

File Menu

Intro:

Preface

Exercise 2: Logic

Instructions

Exercise 1:

Ladder Logic

Connecting to

the ELC

Hardware

Overview

Software

Overview

Basics:

Exercises:

Support

Services

Go Chart

NEW: Opens the window to the right. Allows

you to give the new program a name (Program

Title); choose what ELC Type you will be

programming (you’ll know this type as part of the

ELC part number); and create a File Name that

the new project will be saved under.

OPEN: Opens a window to browse to an

already saved ELC project.

*SAVE: Saves an already open file to its

current filename.

Software

Overview *SAVE AS: Saves an open project file as a

name different than the one that is currently

saved under.

*CLOSE PROJECT: Closes the currently

open project and leaves the software open.

*PRINT: Opens the window to the

right. Allows you to specify what you’d

like to print and gives the option to

preview the printed result.

PRINTER SETUP: Opens a

standard printer setup window.

EXIT: Closes the ELCSoft software.

BELOW EXIT: Shortcuts to recently

used projects will appear in rows below

the Exit choice.

* Available only when a project is open.

Pub. No. TR05003001E For more information visit: www.EatonElectrical.com 10

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