Eaton 9395 SSBM User manual

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM

Sync Control

Installation and Operation Manual

Sync Control

Installation and Operation Manual

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM

Sync Control

Installation and Operation Manual

Sync Control

Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance

des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

Eaton and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are a

registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

way without the express written approval of Eaton Corporation.

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality i

Table of Contents

1 Introduction 1-1............................................................................

1.1 Conventions Used in This Manual 1-2..........................................................................

1.2 Safety Warnings 1-3......................................................................................

1.3 For More Information 1-4...................................................................................

1.4 Getting Help 1-4.........................................................................................

2 Installation Plan and Unpacking 2-1............................................................

2.1 Creating an Installation Plan 2-1.............................................................................

2.2 Preparing the Site 2-1.....................................................................................

2.2.1 Environmental and Installation Considerations 2-1............................................................

2.2.2 Eaton Sync Control Wiring Preparation 2-4..................................................................

2.3 Inspecting and Unpacking the Eaton Sync Control 2-4..............................................................

3 Installation 3-1.............................................................................

3.1 Installation and Wiring with an Eaton 9390 UPS 3-1................................................................

3.2 Installation and Wiring with an Eaton 9395 UPS 3-8................................................................

3.3 Installation and Wiring with an Eaton 9395 SBM 3-16...............................................................

4 Operating Instructions 4-1....................................................................

4.1 Startup for UPS Systems Equipped with an Eaton Sync Control 4-1.....................................................

4.2 Understanding Eaton Sync Control Operation 4-1..................................................................

4.3 Operation 4-3...........................................................................................

4.4 Maintenance Operations 4-5................................................................................

5 Warranty 5-1..............................................................................

TABLE OF CONTENTS

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality

List of Figures

Figure 1‐1. Eaton Sync Control 1-1.........................................................................

Figure 1‐2. Eaton Sync Control with Door Open 1-2..............................................................

Figure 2‐1. Eaton Sync Control Dimensions – Front View 2-2.......................................................

Figure 2‐2. Eaton Sync Control Dimensions – Side Views 2-3.......................................................

Figure 3‐1. Typical Eaton Sync Control Wiring Terminal Locations 3-2................................................

Figure 3‐2. Eaton Sync Control TB1 Terminal Block Detail 3-4......................................................

Figure 3‐3. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Sync Control 3-5....................................

Figure 3‐4. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Sync Control 3-6..................................

Figure 3‐5. TB6 Terminal Block Detail 3-7....................................................................

Figure 3‐6. Mini CSB Interface Terminals 3-7..................................................................

Figure 3‐7. Eaton 9395 UPS (225–275 kVA) Interface Locations for Eaton Sync Control 3-10..................................

Figure 3‐8. Eaton 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Sync Control 3-11......................

Figure 3‐9. Eaton 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Sync Control 3-12......................

Figure 3‐10. Eaton 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Sync Control 3-13................................

Figure 3‐11. Industrial Relay Card End View for AS400 3-14.........................................................

Figure 3‐12. Industrial Relay Card Terminals for AS400 3-14.........................................................

Figure 3‐13. Relay Interface Card 3-15........................................................................

Figure 3‐14. SBM Control Pan Interface Terminal Locations 3-18......................................................

Figure 3‐15. TB1 and TB2 Interface Terminal Detail 3-19............................................................

Figure 3‐16. TB4 and TB5 Interface Terminal Detail 3-19............................................................

Figure 3‐17. Terminal Block TB2 Connector Assignments 3-20........................................................

Figure 3‐18. Terminal Block TB3 Connector Assignments 3-20........................................................

Figure 3‐19. SBM to UPS Interconnection System Control Wiring 3-21..................................................

Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9390 UPS, Eaton 9395 UPS, or 9395 SSBM. 4-2................

Figure 4‐2. Synchronization Reference Control 4-3..............................................................

Figure 4‐3. Eaton Sync Control Controls and Indicators 4-4........................................................

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality 1-1

Chapter 1 Introduction

The Eaton®Sync Control maintains the critical load outputs of either two separate

single Eaton 9390 UPS or Switchboard System Bypass Module (SSBM) systems or

two separate single Eaton 9395 UPS or SSBM systems in synchronization. Use of the

Eaton Sync Control provides the uninterrupted transfer of the load from one load bus

to another by means of downstream, dual-source, solid-state, transfer switches.

Without the load sync option, the two system output (critical load) buses could

become out of phase with each other. This condition occurs if suitable bypass

sources are not available or if the bypass sources feeding each system are not in sync

with each other. Examples of this condition are two systems supplied by separate

diesel generator sets, or the bypass sources for the two systems are lost.

Figure 1‐1 shows the front view and Figure 1‐2 shows the interior view of the Eaton

Sync Control.

Figure 1‐1. Eaton Sync Control

Figure

INTRODUCTION

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality

1-2

Figure 1‐2. Eaton Sync Control with Door Open

1.1 Conventions Used in This Manual

This manual uses these type conventions:

SBold type highlights important concepts in discussions, key terms in procedures,

and menu options, or represents a command or option that you type or enter at a

prompt.

SItalic type highlights notes and new terms where they are defined.

SScreen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements.

The term UPS system refers to the entire power protection system – the UPS

cabinet, the battery cabinet, and options or accessories installed.

INTRODUCTION

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality 1-3

1.2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of

the UPS or SBM and batteries. Please read all instructions before operating the equipment and save this

manual for future reference.

The UPS or SBM cabinet is designed for industrial or computer room applications, and contains safety

shields behind the doors. However, these units comprise a sophisticated power system and should be

handled with appropriate care.

DANGER

The UPS or SBM contain LETHAL VOLTAGES. All repairs and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS

or SBM.

WARNING

SThe UPS system contains its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

STo reduce the risk of fire or electric shock, install this UPS or SBM in a temperature and humidity

controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed

40C (104F). Do not operate near water or excessive humidity (95% maximum). These systems are not

intended for outdoor use.

SEnsure all power is disconnected before performing installation or service.

CAUTION

SKeep the UPS or SBM doors closed to ensure proper cooling airflow and to protect personnel from

dangerous voltages inside the unit.

SDo not operate the UPS or SBM close to gas or electric heat sources.

SThe operating environment should be maintained within the parameters stated in this manual.

SKeep surroundings uncluttered, clean, and free from excess moisture.

SObserve all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

INTRODUCTION

Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual SP-164000052 Rev 2 www.eaton.com/powerquality

1-4

1.3 For More Information

Refer to the following manuals for additional information:

SEaton 9390 UPS (40–80 kVA) Installation and Operation Manual

SEaton 9390 UPS (100–160 kVA) Installation and Operation Manual

SEaton 9395 UPS (225–275 kVA) Installation and Operation Manual

SEaton 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual

SEaton 9395 UPS (300 kVA) Installation and Operation Manual

SEaton 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual

SEaton 9395 UPS and Plus 1 UPS (450–550 kVA) Installation and Operation Manual

SEaton 9395 UPS and Plus 1 UPS (650–825 kVA) Installation and Operation Manual

SEaton 9395 UPS (1000–1100 kVA) Installation and Operation Manual

SEaton 9395 SBM Installation and Operation Manual

These manuals describe:

SUPS or SBM cabinet, optional components, and accessory installation instructions,

including site preparation, planning for installation, and wiring and safety

information. Detailed illustrations of cabinets and optional accessories with

dimensional and connection point drawings are provided.

SUPS or SBM operation, including cabinet controls, functions of the unit, standard

features and optional accessories, procedures for starting and stopping the UPS or

SBM, and information about maintenance and responding to system events.

SCommunication capabilities of the UPS or SBM system.

Visit www.eaton.com/powerquality or contact Eaton service representative for

information on how to obtain copies of these manuals.

1.4 Getting Help

If help is needed with any of the following:

SScheduling initial startup

SRegional locations and telephone numbers

SA question about any of the information in this manual

SA question this manual does not answer

Please call the Help Desk at:

United States: 1-800-843-9433 or 1-919-870-3028

Canada: 1-800-461-9166 ext 260

All other countries: Call your local service representative

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