Eaton ELC-COPBDP User manual

ELC-COPBDP Effective December 2010

Users Manual

ELC-COPBDP

MN05006003E For more Information visit: www.eaton.com 1

Introduction

3This is an OPEN-TYPE device and therefore should be installed in an enclosure free of airborne

dust, excessive humidity, shock and vibration. The enclosure should prevent non-maintenance

staff from operating the device (e.g. key or specific tools are required to open the enclosure) to

avoid potential equipment damage or personal injury. DO NOT touch any terminal when the power

is switched on.

3Please read this manual carefully and follow the instructions to avoid damage to the product or

personal injury.

Table of Contents

1Introduction............................................................................................................................2

2Specification ..........................................................................................................................2

3Product Profile and Outline..................................................................................................3

4Installation and Wiring..........................................................................................................4

5Application Description........................................................................................................6

Microsoft® and Windows Internet Explorer® are the registered trade mark or trade mark

of Microsoft Corporation in the United States and other countries.

Java® is the registered trade mark or trade mark of Sun Microsystems, Inc. in the United

States or other countries.

The companies and products mentioned in this operation manual can be the trade mark

possessed by the owner of that trade mark right.

ELC-COPBDP

2 For more Information visit: www.eaton.com MN05006003E

1 Introduction

Profibus is an international, open and vendor- independent communication protocol widely

applied in manufacturing, production, processing and building automation and other automation

control fields. The Profibus system contains 3 types of protocols depending on different

application demands: Profibus-DP, Profibus-PA and Profibus-FMS.

The ELC-COPBDP provides the ability for an ELC processor to exchange data on a

Profibus-DP network. The ELC-COPBDP acts as a Profibus-DP slave to a Profibus-DP master

Features

zConnects to any ELC processor

zAllows for user selectable data contents (selected in the ELC program)

zCyclical data exchange process

zSupport the SYNC and FREEZE for data synchronization between master and slaves

zSupport Auto Baud rate detection

zSupport 12MHz baud rate

zCyclical data size is fixed to 4bytes input and 4bytes output

zProvides GSD file for configuration using 3rd party tools

2 Specification

Profibus-DP physical and transport layer

Interface DB9 9 pin connector

Transfer method High speed RS485

Transfer cable 2-wire twisted shielded cable

Electrical isolation 500VDC

Message types DPV0, Cyclical data exchange process

Device ID 09B9 HEX

GSD file EATN09B9.GSD

Model Name ELC-COPBDP

Baud rates

(Auto detected) 9.6kbps, 19.2kbps, 93.75kbps, 187.5kbps, 500kbps, 1.5M bps, 3M

bps, 6M bps, 12M bps

Environmental specifications and agency certifications

Noise Immunity

ESD(IEC 61131-2, IEC 61000-4-2): 8KV Air Discharge

EFT(IEC 61131-2, IEC 61000-4-4): Power Line: 2KV, Digital I/O:

1KV, Analog & Communication I/O: 1KV

RS(IEC 61131-2, IEC 61000-4-3): 26MHz~1GHz, 10V/m

Operation/storage

temperature

Operation: 0°C ~55°C (Temperature), 50~95% (Humidity),

Pollution degree 2;

Storage: -25°C ~70°C (Temperature), 5~95% (Humidity)

ELC-COPBDP

MN05006003E For more Information visit: www.eaton.com 3

Vibration/Shock

Immunity Standard: IEC61131-2, IEC 68-2-6 (TEST Fc)

IEC61131-2 & IEC 68-2-27 (TEST Ea)

Agency certification

UL508

UL1604, Class1,Div2 Operating temperature code: T5

European community EMC Directive 89/336/EEC and Low Voltage

Directive 73/23/EEC

3 Product Profile and Outline

ELC-COPBDP

x16

NET

POWER

1. Power LED 2. Net LED

3. Extension port 4. Address switch

5. Profibus connector

Dimension

ELC-COPBDP

x16

63.4

25.2

Unit: mm

ELC-COPBDP

4 For more Information visit: www.eaton.com MN05006003E

4 Installation and Wiring

Installing the ELC-COPBDP with the ELC controller

Open the extension cover with a screwdriver.

Use a screwdriver to lift and unfasten the extension clips.

Connect the ELC-COPBDP to the extension port of the ELC controller and fasten the

extension clips.

STOP

ELC-PC12NNDR

RUN

BAT.LOW

ERROR

POWER

RS-232

RS-485

POWER

ELC-CDPBDP

NET

x16

x161

ELC-COPBDP

MN05006003E For more Information visit: www.eaton.com 5

Plug the PROFIBUS connector into the socket of the ELC-COPBDP, and tighten the screw

to secure the connector.

Limitation of Cable length vs. Baudrate

The Maximum cable length in a segment depends on the transmission speed.

PROFIBUS-DP communicates at speeds from 9.6kbps to 12Mbps over distances from 100

to 1,200 meters.

Baud Rate

(bps) 9.6k 19.2k 93.75k 187.5k 500k 1.5M 3M 6M 12M

Length (m) 1200 1200 1200 1000 400 200 100 100 100

This demonstrates checking the successful connection of the extension I/O using ELC

software:

Connecting to the ELC controller… Once the connection is complete, the

software will indicate 32 input points and

32output point are present.

ELC-COPBDP

6 For more Information visit: www.eaton.com MN05006003E

DP Connector Assignment

Pin Designation Content

1 -- NC

2 -- NC

3 RxD/TxD-P Data receiving/sending P (B)

4 -- NC

5 DGND Data reference potential (C)

6 VP Positive voltage

7 -- NC

8 RxD/TxD-N Data receiving/sending N (A)

9 -- NC

MAC ID setting for the ELC-COPBDP module

Address Content

1 to 0x7D Valid PROFIBUS Address.

0 or

0x7E to 0xFF

Invalid PROFIBUS Address. NET LED will

rapidly blink RED when node address is at 0,

0x7E~ 0xFF.

x16

5 Application Description

Connecting the ELC-COPBDP to the Profibus-DP network

The ELC-COPBDP connects as a slave node on a Profibus-DP network:

ELC-COPBDP

Profibus network

ELC-PS01

ELC-PC12NNDR

ELC-COPBDP

ELC-PC12NNDR

RS-232

RS-485

RUN

STOP

RUN

POWER

BAT.LOW

ERROR

x16

NET

POWER

PC with master card

ELC-COPBDP

MN05006003E For more Information visit: www.eaton.com 7

If you need more information on installing a Profibus-DP network, see “Profibus Planning

Guideline” available from Profibus.org.

Data mapping to the DP network:

X20~X57 4 bytesoutput

Y20~Y57 4 bytes input

ELC-Pxxxxxxx ELC-COPBDP

From DPMaster

To DP Master

The ELC-COPBDP provides a fixed 4bytes of input data and 4bytes of output data that are

exchanged with a Profibus master.

The 4bytes of input data are transmitted from the ELC-COPBDP module to the Profibus

Master. This data is automatically taken from the output relays (Y) assigned to the extension

unit. For example if the ELC-COPBDP is the first extension unit, the 4 bytes of data come

from Y20-Y57 of the ELC controller..

The 4bytes output data are transmitted from the Profibus Master to the ELC-COPBDP

module. This data is automatically placed in the input points (X) assigned to the extension

unit. For example if the ELC-COPBDP is the first extension unit, the 4 bytes of output data is

placed in X20-X57 of the ELC controller.

Example ladder program :

M1000 MOV K4X20 D10

MOV

K4X40

D20

D21 K4Y40

K4Y20

D11

This program example copies the 4 bytes data from X20-X57 that are transmitted by the

Profibus-DP master to D10 and D11 registers in the ELC controller. It also copies ELC

ELC-COPBDP

8 For more Information visit: www.eaton.com MN05006003E

MEMO

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