Dormakaba 8300 Series User manual

8300/F8300

Series Rim Exit Device

Installation instructions

95011759 (1135-30) I8300-15 - 06-2020

| EN |

2Exit Device 06-202095011759 (1135-30) I8300-15

dormakaba 8300/F8300 Exit Device Installation Instructions Table of Contents

Table of Contents

1.1 Overall 3

1.2 Door preparation 4

1.3 Prepare strike 4

1.4 Drill door for exit device 5

1.5 Verify door width 5

1.6 Install strike and chassis (fire door) 6

1.7 Install chassis, exit device and trim 6

1.8 Install covers, end cap, end cover 6

1.9 Install strike 7

1.10 OPTIONAL: Cylinder dogging 7

dormakaba 8300/F8300 Exit Device Installation Instructions

95011759 (1135-30) I8300-15 06-2020Exit Device 3

Overall

. Overall

12-24

F.H.P.M.S.

Mounting plate

End cover

(2) #8 x 1”

PHTS

End cap

(2) 8-32 x 1/4”

PHTHMS

12-24

R.H.P.M.S

Touch bar and

rail assembly

Dogging

(omitted on F8300)

10-32 x 3/8” [9]

pan head phillips machine screw

8300 Series rim

chassis assembly

12-24

O.H.P.M.S.

Centerline of chassis

(vertical reference line)

Horizontal

reference

line

12-24

F.H.P.M.S.

#463

strike

12-24

R.H.P.M.S.

8-32 x 1/4

T.H.P.M.S.

Cover

F8300 Series rim

chassis assembly

Edge of

door stop

or mullion

12-24

F.H.P.M.S.

#463

strike

12-24

F.H.P.M.S.

1-7/8”

[48]

1-1/4”

[32]

9/16”

[14]

1-3/8”

[35]

3/4”

[19]

3/8”

[9]

Door

12-24

R.H.P.M.S.

Strike angle

Pt. No. 8300-015-400)

“FIG. AA”

12-24

R.H.P.M.S.

12-24

F.H.P.M.S.

dormakaba 8300/F8300 Exit Device Installation Instructions

95011759 (1135-30) I8300-15 06-2020Exit Device

Door preparation

Prepare strike

. Prepare strike

NOTE: SURFACE OF DOOR WHERE EXIT DEVICE IS TO BE INSTALLED MUST BE FLAT. PROPER

REINFORCEMENT OF DOOR IS ALSO REQUIRED.

NOTE: BEFORE STARTING INSTALLATION:

1. DOOR SHOULD BE FITTED AND HUNG.

2. MULLION INSTALLED IF USED.

3. VERIFY DOOR WIDTH WITH BOX LABEL FOR CORRECT LENGTH.

1.2.1 Measure and mark horizontal reference line

on push size of door. (40-5/16” [1024] from

finished floor, recommended.)

1.2.2 Measure and mark the vertical reference line

(center line of chassis) on push side of door. (See

dimension below.)

40-5/16”

[1024]

(A.)

Horizontal

Reference

Line

(B.)

Centerline of chassis

(Verical reference line)

Edge of

door stop

or mullion

Ref. dimension only

1-9/16” [40] standard #463 & #486 strike

7/8” [22] for #443 strike

Edge of

door stop

or mullion 1-9/16” [40] standard #463 & #486

strike 7/8” [22] for #443 strike

*NOTE: ON DOORS UNDER 36” [914] ADD

1/16” [1] TO REF. DIMENSION FOR

CHASSIS COVER CLEARANCE.

Ref. dimension only

For exit only device with no outside trim function

1.3.1 Remove (2) phillips head screws.

1.3.2 Then remove cam bracket assembly.

1.3.3 No additional prep required except for

mounting holes. (See spotting template)

1.3.4 Proceed to step 1.4.

For device using outside trim with rim cylinder

1.3.1 Tailpiece must be trimmed 1/8” [3] to 3/16” [5]

less than inside face of door.

For device using outside lever trim

1.3.1 See additional instructions packaged in trim

carton

8-32 T.H.P.M.S.

Cam

(position as shown)

Cam bracket

assembly

(8000-895-000)

. Door preparation

dormakaba 8300/F8300 Exit Device Installation Instructions

95011759 (1135-30) I8300-15 06-2020Exit Device 5

Drill door

Verify door width

. Drill door for exit device

. Verify door width

1.4.1 Refer to carton label for model and trim

numbers before drilling.

1.4.2 Prepare door by using the template enclosed

(tape to door).

1.4.3 Horizontal center line and center line of

chassis (vertical reference) on template MUST

be on horizontal and vertical reference line on

door.

Horizontal

reference line

Door

Center line of chassis

(Vertical reference units)

NOTE: Vertical reference line is

not centerline of cylinder

1.5.1 If no cutting is required; proceed to step 1.6.

1.5.2 If cutting is required, determine length by:

• measuring “A” (hinge side door stop to center

of chassis), subtract 2” [51] to determine “B”

(length of touch bar and rail dim.).

1.5.3 Mark length on rail (cut with touch bar

depressed, packing block rotated on edge),

then remove packing block and any burrs.

Centerline of chassis

(vertical reference line)

Hinge side of

door stop

Touch bar

rail pin

* Depress touch bar to cut to length

Distance from center

line of touch bar rail

pin to end of rail.

Packing block

1-3/4”

[44] min

1-3/16” [30] min

1-3/4” [44] min

End of rail

“A”

“B”

dormakaba 8300/F8300 Exit Device Installation Instructions

95011759 (1135-30) I8300-15 06-2020Exit Device

Install strike and chassis (fire door)

Install chassis, exit device, and trim

Install covers, end caps, end covers

. Install strike and chassis (fire door)

. Install chassis, exit device and trim

1.6.1 When installing F8300 series device on fire

doors, install strike angle (Pt. NO. 8300-015-

400) per “FIG. AA”, using spotting template

T8300.

1.6.2 Install strike angle using (2) 12-24 F.H.P.M.S.

and (2) 12-24 R.H.P.M.S. to door per drawing.

1.6.3 Install chassis using (2) 12-24 R.H.P.M.S. and

(2) 12-24 F.H.P.M.S. to door per drawing.

Install chassis to touch bar; install exit device and

any trim using screws as noted on the spotting

template.

1.7.1 Level touch bar/chassis assembly on door, hold

mounting plate against touch bar, mark (2)

holes and drill.

• No. 25 drill 1” [25] deep for wood doors.

• No. 14 drill 12-24 tap for metal doors.

• 3/8” [10] diam. drill through door for sex bolts

1.7.2 Fasten mounting plate (against rail) to

door with (2) round head phillips screws.

1.7.3 For electronic options; drill additional 5/16”

[8] diam. hole per detail above.

Chassis

A. B.

Mounting plate

5/16” dia.

Level

Touch bar and rail assembly

. Install covers, end cap, end cover

1.8.1 Install cover(s) using (4) 8-32 x 1/4” [6] T.H.P.M.S

1.8.2 Install end cap using (2) 8-32 x 1” [25] P.H.F.H.T.S.

1.8.3 Install end cover using (2) 8-32 x 1/4” [6] T.H.P.M.S.

dormakaba 8300/F8300 Exit Device Installation Instructions

95011759 (1135-30) I8300-15 06-2020Exit Device 7

Install strike

Options: cylinder dogging

. Install strike

1.9.1 Install strike and adjust if

necessary. Center line of strike

must line up with horizontal

reference line on door. Refer to

carton label for strike number.

A. For strikes 486 & 443:

• Wood jamb: No. 31 drill 3/4” [19]

deep

• Metal jamb: No. 21 drill-tap

10-32

B. For strikes 463, 319 or 320:

• Wood jamb: No. 25 drill 1” [25]

deep

• Metal jamb: No. 14 drill-tap

12-24

NOTE: BACKSET OF DEVICE SHOWN FOR 5/8”

[16] HEIGHT STOP.

. OPTIONAL: Cylinder dogging

2-1/16” [53]

1-3/8” [35]

1-5/8” [41]

No. 463

No. 486

No. 443/425

No. 319/320

1.10.1 Thread mortise cylinder into touch bar

assembly (see above)

1.10.2 Snug (1) #4-40 x 7/16” set screw with

allen wrench (DO NOT OVER TIGHTEN)

1.10.3 Depress touch bar and turn key clockwise to

dog and counter clockwise to release.

NOTE: CYLINDER MUST BE INSTALLED WITH TOP

OF CYLINDER AWAY FROM CHASSIS (See above)

3/64” [1] allen wrench

#4-40 x 7/16” [11]

set screw

Touch Bar Assembly

dormakaba cylinder

supplied #90X10SC118 Cam Detail

dormakaba #10

Minimum/maximum

lock cylinder height

3/4”

[19]

min.

5/16”

[8] to 11/32”

[9]

1”

[25]

min

1-1/8”

[29]

max

spacer ring

(when req’d)

www.dormakaba.us

dormakaba

DORMA USA, Inc.

T: 800-523-8483

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