Dorma 9800FL Series User manual

DORMA Gmbh + Co. KG Postfach 4009 D - 58247 Ennepetal Telefon (02333) 7930

95062921 I9800FL-1 8/2011

9800FL AAA028

2011

DORMA Architectural Hardware

1003 West Broadway

Steeleville, IL 62288

BS EN 1125 : 2008

European Norm Standard for Panic

Exit Devices Operated By A Horizontal Bar.

Product Classification 3,7,6,0,1,3,2,2,B,A

Certification Body Ref Nr : 1121

9800FL SERIES PANIC BOLT

EN 1125 CLASSIFICATION NUMBER FOR THIS PRODUCT

3 7 6 B 1 3 2 2 B A

Index:

Screw chart

Tools required

Outside trim options

"03" Additional door prep

Device installation

Optional bottom strikes

Rod cutting

Rod extension

Options

AD4400 retro-fit

Annex pages

Latch case templates

Chassis spotting template

6-13

16-18

20-21

22-25

Note: One set of instructions should be left

with building owner after device has been

installed.

SCREW CHART

(10) 8-32 x 6 F.H.P.M.S. Chassis Cover,

End Cap & Latch

Covers

#AD439 Bottom Keep

(Cement or Grout

In Place)

Latch To Door

(3) #12 x 25 R.H.P.T.S. (Wood Door)

(2) 12 -24 x 19 R.H.P.M.S. (Metal or Thru Bolts) Latch To Door

Latch To Door

(3) M5 x 12 P.H.P.M.S. (Metal door metric version) Latch To Door

Latch To Door

(4) #8 x 38 F.H.P.T.S. Rod Guide Mounting

(2) #12 x 25 F.H.P.T.S. (Wood)

(2) M5 O.H.P.M.S. (Metal) #AD426 Keep Pack

(2) 8-32 x 13 R.H.P.M.S. Rod Retaining Clip Mount

#AD426 Keep Pack

(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)

(2) 12-24 x 1 1/4" F.H.P.M.S. (Trim or Thru Bolts) Chassis Mounting

Chassis Mounting

(2) M5 x 20 F.H.P.M.S. (Metal door metric version) Chassis Mounting

(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)

(2) 12-24 x 1" R.H.P.M.S. (Trim or Thru Bolts) End Cap Bracket

End Cap Bracket

(2) M5 x 20 R.H.P.M.S. (Metal door metric version) End Cap Bracket

(3) #12 x 25 R.H.P.T.S. (Wood Door)

(2) 12 -24 x 19 R.H.P.M.S. (Metal or Thru Bolts)

(3) M5 x 12 P.H.P.M.S. (Metal door metric version)

(2) #10 x 25 F.H.P.T.S.

(2) 8-32 x 6 F.H.P.M.S. End Cap Mounting

End Cover Mounting

"FL" Full length touch bar & rail series.

RHR LHR

9800FL

Panic bolt

9800FL

Panic bolt

9800FL

Panic bolt

9700FL

Panic latch

Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

HANDING OF DOOR

TYPICAL DEVICE FIXING

SPECIAL TOOLS FOR FIXING

Read the entire instruction sheet prior to installation.

Before Installing Hardware:

1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 6)

2. For hand reversal of chassis see page 7, for outside lever trim see page (4).

3. For less bottom rod device, delete bottom latch installation steps.

Note: Less bottom rod device is not recommended where security is a primary concern.

Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

Centre Punch

M5 - Tap, M6 - Tap

Drill bits: 3.8mm, 4.2mm, 10mm, 13mm, 25mm & 38mm

5/32" Allen wrench for lever trim.

Cross point screw driver

Hack saw

LHRB TRIM SHOWN RHRB OPPOSITE

All trims are free wheeling.

(Handle will rotate when locked.)

Note: When used with narrow

stiles, consult door manufacturer

for compatibilty.

TRIM INSTRUCTIONS

TYPICAL OUTSIDE

OP02 ZODT ZP25 ZP02 ZP03/04 ZP11/ZP12EP

ZR23

ZK23 ZK08/09EP

ZC23

ZT23

ZG23

ZR08/09EP

ZC08/09EP

ZT08/09EP

ZG08/09EP

IMPORTANT

Note: All lever handles except for

"clutch" are shipped unattached. To

install; Place handle in desired

position and attach with allen screw

located in back of trim plate. 5/32"

Allen wrench required.

To change hand on "clutch" trim

rotate and "break" lever around to

desired hand.

Tighten

Securely

Fixing of "EP" cylinder

Insert "EP" cylinder into adapter,

secure with set screw supplied

with cylinder. Insert adapter/

cyilnder assembly thru trim and

secure assembly with (2)

8-32 screws as shown. For

"09" function (key only re-

movable when locked) insert

addtional 8-32 screw as shown.

Cylinder Mounting

Screw (2)

09 Function

Screw

"EP" adapter

(DEVICE SIDE ONLY)

9.5mm DIA. HOLE

INSIDE FACE

OF DOOR

HORIZONTAL REF. LINE

DIA. (2) PLACES

6mm

5.5mm DIA. HOLE 21mm

VERTICAL REF. LINE

(CENTERLINE OF CHASSIS)

30mm DIA. HOLE

(TRIM SIDE ONLY)

OF DOOR

OUTSIDE FACE

STOP

EDGE

(SEE STEP 2)

MULLION

(DEVICE SIDE) (TRIM SIDE)

6mm

NOTE: If using 80CK

cyinder adapter kit with

trim; hole diameter re-

quired is 35mm.

VERTICAL REF. LINE

(CENTERLINE OF CHASSIS)

(SEE STEP 2)

9800FL

Surface panic bolt

RHR Shown

LHR Opposite

Required for "03" & "04" function on device

with cylinder only and no trim.

(NOT TO SCALE)

ADDITIONAL DOOR PREP REQUIREMENTS

IMPORTANT NOTE:

Hole dimensions may

vary, when using cylinder

by other manufacturer's

use backplate supplied

with cylinder as drilling

template.

Strike

Pair of vertical rods

3mm

Stile

Minimum

Backset

70mm

9800 Vertical rod9700 Rim

RHR

Vertical ref.

Outside edge

13mm

LHR

320

Edge

Guard

1024mm

Pull only

Type of

installation

Single door 13mm

blade stop

Pairs and

double egress

35mm

41mm

"Z" trim

54mm

51mm 56mm

Minimum Stile

Paired with

9700 rim

32mm

41mm 64mm

56mm

Finished floor,

if using threshold

measure from top

of threshold.

With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (2) two

for parts.

Note: If this is a retro-fit from current AD4400 see page prior to proceeding.

Door preperation

Chassis

horizontal

ref. line

Chassis

vertical

ref. line

Min. Stile Min. Stile

Beveled edge door

Rounded edge door

Minimum

vertical

ref. of

chassis

Vert. ref.

Backset or vertical reference is measured from

outer edge of door as shown. Minimum stile is

less glass stop.

Chassis template

located at rear of

booklet. Cut and

tape in place.

Lay out horizontal

and vertical refer-

ence lines.

Hang door(s) in opening, ensure they are square and plumb.

REASSEMBLE

DISASSEMBLE

LHR

(Left Hand Reverse)

RHR

(Right Hand Reverse)

e Longer leg

down.

Rotate chassis

180 Degrees

If not done layout device on door using drilling template T9800 located at rear of booklet.

For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com

Hand reversal of chassis ( if required). Follow steps in alphabetical sequence.

191mm

HORIZONTAL REF. LINE

VERTICAL REF. LINE

Refer to carton label for model and trim number prior to drilling.

Prepare mounting holes and cut-outs per template.

Verify all holes

prior to drilling.

(See Backsets on page 6.)

10mm

4.2mm

3.8mm

915mm Door opening

NOTE: All dimensions are based on 13mm stop height; Verify strikes, stile width, any trim and stop

height prior to making any cuts. If cutting is required follow instructions below.

Size AA:

Fits 1220mm door opening without cutting.

Can be cut to fit a 838mm minimum door opening.

Size BB:

Fits 915mm door opening without cutting.

Can be cut to fit a 686mm minimum door opening.

Size CC:

Fits 915 door opening with out cutting.

Using a shorter touch pad then the standard "BB"

size allows it to be cut to 610 door opening.

Verify device length with box label; "AA", "BB" or "CC", ie. 9800FL BB

Edge of stop

Apx. 6 - 8mm

Example:

Standard "FL BB" touch bar and rail 800mm

IMPORTANT

Use caution when cutting

touchbar and rail to size on

models with "ES", "MS", "LM"

or "DWA" prefix options.

These units contain internal

wiring.

For models with prefix options

"BPA", BPAR" or "DE" remove

filler containing electronics be-

fore cutting.

Note: Models with prefix

options such as "ES", "DE"

etc. may not be cut down

to minimums shown to left.

Consult factory or catalog

for details.

Prepare to install touch bar and rail on door.

Secure chassis to door as shown.

Optional mounting

Metal - (2) M5 x 20 F.H.P.M.S.

Wood - (2) #12 x 32 F.H.P.T.S.

(For other options; trim, thru bolts, etc.

see below.)

For 89mm stiles or

less on aluminum

doors, place shim

under chassis prior

to mounting on door.

(Finished side to

outside face.)

Note: If door opening width is less or stops are different, then standard

touch bar will have to be cut down. ie: door opening width 863mm subtract

51mm from rear of rail, depress touch bar as shown, tape and cut to length

as shown. Touch bar should be approximately 5mm longer then rail once

it is released to upward position.

51mm

Touch bar

and rail assembly

Filler

Tape

Prop door open and layout and prep top and bottom latch case locations. Templates located at rear of booklet,

tear out, cut and tape to door as shown, mark and drill per chart.

67mm

51mm

16mm

(3) Places

Edge of stop

3mm

(3) PLACES

Finished floor or

27mm

top of threshold.

16mm

(3) Places

Finished floor or

top of threshold.

Standard top

and bottom

latch preps.

Optional: Pulllman

bottom latch prep.

Note: For "LBR"

less bottom rod,

delete bottom

latch prep.

Note: If installing on

frame with blade stop;

stop must be cut and

a spacer added to

mount strike or a longer

top rod will be required.

Bracket should be

flush against door

and tight against

rear of rail.

13mm DIA.

4.2 x M5 Tap (Metal)

3.8 x 25mm Deep (Wood)

10mm (Thru bolts)

ES105

(2) 8-32 x 10mm P.H.P.M.S.

Install "FL" touch bar and rail assembly and end cap to door.

Metal/thru-bolts - (2) M5 x 20 F.H.P.M.S.

Wood - (2) #12 x 32 F.H.P.T.S.

Remove two 8-32 screws from chassis,

slide touch bar and rail assembly under

rear of chassis. Note: If device has pre-

fix "ES" ensure that pins in lever bolt

align with slots in actuator located in-

side nose of touch bar. See instruction

sheet IES-7 packed with device. Install

(2) two 8-32 x 10mm P.H.P.M.S. to

secure touchbar to chassis.

Hold rear mounting bracket tightly

against door and rear of rail. Mark

(2) two holes and drill per chart.

Secure with proper fasteners.

For the following models prefixes:

"ES", "MS", "LM" or "DWA" drill an

additional 13mm diameter hole as

shown. See options pages at rear

for addtional information.

(Required for above

options.)

"Remove protective

covering from the

touchbar and rail

assembly prior to

installing on door."

NOTE: If carton label list pre-

fix; "ES", "MS", "LM", "BPA",

"BPAR", "DWA", "LM/MS/BP"

or "CD" prefix see Options

pages at rear.

4.2 x M5 Tap (Metal)

3.8 x 25mm Deep (Wood)

10mm (Thru bolts)

Metal/thru-bolts - (2) M5 x 20 F.H.P.M.S.

Wood - (2) #12 x 32 F.H.P.T.S.

16mm

67mm 67mm

3mm

44mm

Note: Same for either standard or

FL series.

Install top and bottom latch case assemblies.

Insert screws at

angle thru cutout

in side of latch.

M5 R.H.P.M.S. (Metal)

No. 12 x 25 R.H.P.T.S. (Wood)

M5 R.H.P. M.S. (Thru bolts)

Insert screws at

angle thru cutout

in side of latch.

Install top rod and adjust top latch.

Remove 8/32 x

13mm phillips head

screw from retaining

plate as shown.

2134mm

Standard Top Rod

NOTE:

If horizontal reference line is

moved from the recommended

mounting height, new rods may

have to be ordered.

If cutting is required "Do Not Cut

Threaded End". (See Chart)

Use supplied drill jig and 4.3mm drill

bit if new hole is required.

895mm

610mm

2438mm

Optional Top Rod

1200mm

Rods shipped cut to length for 2134mm door opening. Optional 2438mm

door opening available, (must be requested at time of ordering). For doors

over 2438mm and up to 3048mm request "ETR" package at time of

ordering. For top rod length other than "standard" see chart below. Order

2438mm option and cut to length.

2032mm

2134mm

2184mm

2235mm

2286mm

2337mm

2388mm

2438mm

DOOR

HEIGHT LENGTH

TOP ROD

2083mm

1200mm

1149mm

1099mm

1048mm

997mm

946mm

895mm

794mm

845mm

"ETR"

Extended top

rod extension.

"Do not cut."

Depress tripping lever and ensure

that top latch is fully extended and

in dead locked position. Bolt should

not be able to be depressed. Bell-

crank of chassis should be com-

pletly down in home position.

Thread top rod onto adjusting bolt

until hole in bottom of rod aligns

with hole in rear of top portion of

bellcrank. Insert leg of retaining

plate through hole in rod and

hole in bellcrank, install 8-32 x

13mm screw and tighten securely.

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