Dometic RTX1000 User manual

AIR CONDITIONERS

COOLAIR

RTX1000, RTX2000, SPX1200T

Assembly kit for universal installation 2

(bar attachment system)

Installation Manual . . . . . . . . . . . . . . . . . . 3

Montagesatz für Universaleinbau 2

(Bügelbefestigung)

Montageanleitung . . . . . . . . . . . . . . . . . .18

Kit de montage pour montage

universel 2 (fixation par barre)

Instructions de montage. . . . . . . . . . . . . 34

Juego de montaje para montaje

universal 2 (fijación de horquillas)

Instrucciones de montaje . . . . . . . . . . . . 50

Kit de montagem para instalação

universal 2 (fixação por meio de

parafuso)

Instruções de montagem . . . . . . . . . . . . 66

Set di montaggio per montaggio

universale 2 (fissaggio a staffa)

Indicazioni di montaggio . . . . . . . . . . . . 82

Montageset voor universele inbouw 2

(beugelbevestiging)

Montagehandleiding . . . . . . . . . . . . . . . 98

Monteringssæt til universalmontering 2

(bøjlefastgørelse)

Monteringsvejledning . . . . . . . . . . . . . .114

Monteringssats för universell

montering 2 (bygelmontering)

Monteringsanvisning . . . . . . . . . . . . . . 130

Monteringssett for

universalmontering 2 (bøylefeste)

Monteringsanvisning . . . . . . . . . . . . . . . 145

Asennussarja yleisasennuksiin

sankakiinnityksellä

Asennusohje . . . . . . . . . . . . . . . . . . . . . . 160

Монтажный комплект для

универсального монтажа 2 (крепление

хомутами)

Инструкция по монтажу . . . . . . . . . . . . 174

Zestaw montażowy do montaż

uniwersalny 2 (mocowanie za pomocą

jarzma)

Instrukcja montażu . . . . . . . . . . . . . . . . . 191

Montážna súprava pre univerzálna

montáž 2 (strmeňové upevnenie)

Návod na montáž . . . . . . . . . . . . . . . . . 208

Montážní sada pro vozidla univerzální

nástavba 2 (upevnění pomocí spon)

Návod k montáži. . . . . . . . . . . . . . . . . . 224

Szerelőkészlet a következőkhöz:

2. univerzális beszerelés (kengyeles

rögzítés)

Szerelési útmutató . . . . . . . . . . . . . . . . 240

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 1 Montag, 13. Januar 2020 6:27 18

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 2 Montag, 13. Januar 2020 6:27 18

RTX1000/2000, SPX1200T

Original instructions

Please read this instruction manual carefully before installation and

first use, and store it in a safe place. If you pass on the product to

another person, hand over this instruction manual along with it.

Contents

1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.1 RTX1000, RTX2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.2 SPX1200T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7.1 Notes on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7.2 Creating the opening (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.3 Removing the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.4 Preparing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.5 Attaching the seal for the cab roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.6 Fitting the unit in the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.7 Routing the electrical power supply leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

7.8 Installing supply lines to the condenser unit (SPX1200T only) . . . . . . . . . . . . . . 13

7.9 Fixing the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8 Configuring the system software . . . . . . . . . . . . . . . . . . . . . . . . . 14

8.1 Entering and exiting configuration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8.2 P.01: Low voltage shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8.3 P.02: Unit for temperature display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8.4 P.05: Tilt sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 3 Montag, 13. Januar 2020 6:27 18

Explanation of symbols RTX1000/2000, SPX1200T

1 Explanation of symbols

2 Safety instructions

The manufacturer accepts no liability for damage in the following cases:

•Faulty assembly or connection

•Damage to the product resulting from mechanical influences and incorrect

connection voltage

•Alterations to the product without express permission from the manufacturer

•Use for purposes other than those described in the operating manual

2.1 Using the device

•Only use the parking cooler for the purpose specified by the manufacturer

and do not make any alterations or structural changes to the device.

•Do not use the parking cooler if it is visibly damaged.

•The parking cooler must be installed safely so that it cannot tip over or fall

down.

•Installation, maintenance and repair work may only be carried out by

qualified personnel from a specialist company who are familiar with the risks

involved and the relevant regulations.

•Do not use the parking cooler near flammable fluids and gases.

•Do not operate the parking cooler if the ambient temperature is below 0 °C.

•Do not undo the upper cover of the parking cooler in the event of a fire. Use

approved extinguishing agents instead. Do not use water to extinguish fires.

WARNING!

Safety instruction: Indicates a hazardous situation that, if not avoided, could

result in death or serious injury.

CAUTION!

Safety instruction: Indicates a hazardous situation that, if not avoided, could

result in minor or moderate injury.

NOTICE!

Indicates a situation that, if not avoided, can result in property damage.

NOTE

Supplementary information for operating the product.

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 4 Montag, 13. Januar 2020 6:27 18

RTX1000/2000, SPX1200T Target group

•Please inform your vehicle manufacturer if the height entered in your vehicle

documents needs to be altered due to the installation of the parking cooler.

– RTX1000/2000 height: 175 mm

– SPX1200T height: 60 mm

•Disconnect all power supply lines when working on the parking cooler

(cleaning, maintenance, etc).

2.2 Handling electrical cables

•Use cable ducts to lay cables through walls with sharp edges.

•Do not lay loose or bent cables next to electrically conductive materials

(metal).

•Do not pull on the cables.

•Attach and lay the cables in such a manner that they cannot be tripped over

or damaged.

•The electrical power supply may only be connected by a specialist work-

shop.

•The device shall be installed in accordance with national wiring regulations.

•The connection to the vehicle's electrical system should be protected as

follows:

– power supply: RTX 24 V: 40 A; RTX 12 V: 80 A

– voltage monitor: 2 A

•Never lay power supply lines (battery leads) in the vicinity of signal or control

cables.

3 Target group

This installation manual contains the essential information and instructions for

installing the parking cooler. It is intended for competent installer technical staff

who are familiar with the guidelines and safety precautions to be applied when

installing lorry accessories.

This installation manual should always be kept with the unit to which it relates.

4 Intended use

ANOTICE!

•The parking cooler is not suitable for installation in construction machines,

agricultural machines or similar equipment. They will not work properly if

exposed to strong vibrations.

•Operating parking cooler with voltages other than those specified can

result in damage to the devices.

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 5 Montag, 13. Januar 2020 6:27 18

Scope of delivery RTX1000/2000, SPX1200T

4.1 RTX1000, RTX2000

The installation kit enables the installation of a CoolAir RTX1000 or RTX2000

parking cooler in a roof ventilation opening (hatch) provided at the plant or

installed by the customer in an HGV driver cab.

4.2 SPX1200T

The installation kit enables the installation of a CoolAir SPX1200T roof evaporator

unit in a roof ventilation opening (hatch) provided at the plant or installed by the

customer in an HGV driver cab.

5 Scope of delivery

CoolAir RTX1000 24 V, RTX2000 24 V/SPX1200T installation kit for

universal installation with bar attachment system

Pos. in

fig. 1Part designation Quantity

Thread insert with flange M8 (RTX only) 4

Thread insert with flange M6 (RTX only) 4

Nut M8 4

Fastening holder 2

Washer 8.5 x 20 4

Spring washer M8 4

Hex screw M8 x 100 4

Spacer sleeve L = 48 mm, ∅10 mm 8

Cover frame 1

Washer M6 4

 Allen screw with cylindrical head M6 x 110 4

 2.7 m insulating tape (profile: 10 x 20 mm) 1

 Connection cable 6 mm² x 4 m 1

 Cable binder 1

 1/4" hexagon bit 1

– Installation manual 1

– Template (integrated in the packaging) 1

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 6 Montag, 13. Januar 2020 6:27 18

RTX1000/2000, SPX1200T Accessories

CoolAir RTX1000 12 V, RTX2000 12 V installation kit for

universal installation with bar attachment system

6 Accessories

Available as accessories (not included in the scope of delivery):

Pos. in

fig. 1Part designation Quantity

Thread insert with flange M8 4

Thread insert with flange M6 4

Nut M8 4

Fastening holder 2

Washer 8.5 x 20 4

Spring washer M8 4

Hex screw M8 x 100 4

Spacer sleeve L = 48 mm, ∅10 mm 8

Cover frame 1

Washer M6 4

 Allen screw with cylindrical head M6 x 110 4

 2.7 m insulating tape (profile: 10 x 20 mm) 1

 Connection cable 6 mm² x 4 m 1

 Cable binder 1

 Maxi Fuse 80 A 1

 Maxi Fuse holder (80 A) 1

 Ring terminal 21.2 mm², M8 1

 Ring terminal 21.2 mm², M10 1

 Joint connector 21.2 mm² 1

 Blade fuse, 2 A 1

 Fuse holder (2 A) 1

 Ring terminal 0.5 mm², M8 2

 Joint connector 0.5 mm² 1

 1/4" hexagon bit 1

– Installation manual 1

– Template (integrated in the packaging) 1

Part designation Ref. no.

RTX 24 V: Connection cable 6 mm² x 11 m 9100300108

RTX 12 V: Connection cable 21.2 mm² x 8 m

Electrical fuse connection set RTX 9100300110

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 7 Montag, 13. Januar 2020 6:27 18

Installation RTX1000/2000, SPX1200T

7 Installation

7.1 Notes on installation

The following tips and guidance should be followed when installing the parking

cooler:

•Before installing the parking cooler, check whether any vehicle components

could be damaged or have their function impaired as a result of the installa-

tion.

Check the dimensions of the system to be installed (fig. 2).

The dotted line indicates the middle of the roof hatch opening.

•The top cowl of the parking cooler can be painted (fig. 3). The

manufacturer recommends that the painting is done by a specialist paint

shop.

•Before installation, check with the vehicle manufacturer whether the vehicle

body is designed for the static weight of the parking cooler and the dynamic

loads created by it when the vehicle is in motion. The manufacturer of the

parking cooler accepts no liability whatsoever in that regard.

CAUTION!

Incorrect installation of the parking cooler may place the safety of the user at

risk.

Themanufactureracceptsnoliabilitywhatsoeverforpersonalinjury or property

damage if the parking cooler is not installed according to this installation

manual.

NOTICE!

•The parking cooler may only be installed by qualified personnel from a

specialist company. The following information is intended for technicians

who are familiar with the guidelines and safety precautions to be applied.

•The manufacturer only assumes liability for parts included in the scope of

delivery. The validity of the warranty expires if the device is installed

together with third-party parts.

•Check whether the roof of the vehicle is able to support the weight of a

person before climbing onto it. Ask the vehicle manufacturer about the

permitted roof loads.

WARNING! Electric shock hazard

Before carrying out any work on electrically operated components, make sure

that they are disconnected from the power supply.

Before installing the parking cooler, disconnect all connections to the vehicle

battery.

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 8 Montag, 13. Januar 2020 6:27 18

RTX1000/2000, SPX1200T Installation

•The downward slope of the roof in forward direction in the area where the

unit is installed must not be more than:

– RTX1000: 8°

– RTX2000: 20°

– SPX1200T: 17°

•The assembly parts supplied must not be modified during installation.

•The ventilation openings must not be covered over (minimum distance from

other external attachments: 100 mm).

•Follow the vehicle manufacturer's guidelines when installing the system and

establishing the electrical connections.

7.2 Creating the opening (if necessary)

➤Create an opening measuring 505 mm x 500 mm with rounded corners with

a radius of R25 (fig. 6, arrow = forward direction).

7.3 Removing the roof hatch

Proceed as follows (fig. 7):

➤Remove all screws and fixings for the existing roof hatch.

➤Take out the roof hatch.

➤Remove the sealant around the opening so that the surface is clean and free

of grease.

NOTE

After installation of the system, the pre-set parameters on the system software

must be checked (chapter “Configuring the system software” on page 14).

NOTE

To simplify the task of creating the opening, there is a template integrated in

the packaging of the installation kit.

NOTE

Dispose of all waste materials separately. When doing so, follow the waste

disposal requirements applicable in your local area.

NOTE

Dispose of all waste material, glue, silicon and seals separately. When doing

so, follow the waste disposal requirements applicable in your local area.

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 9 Montag, 13. Januar 2020 6:27 18

Installation RTX1000/2000, SPX1200T

7.4 Preparing the unit

Proceed as follows (fig. 8):

➤Place the parking cooler on a work surface with the casing facing down.

➤Screw the 6 self-tapping M8 threaded plugs into the blind holes marked “6”.

To do so, use the 1/4" bit supplied.

➤Screw the 4 self-tapping M6 threaded plugs into the blind holes marked “7”.

Use a 5 mm hexagon bit to do so.

7.5 Attaching the seal for the cab roof

➤Glue the sealing strip to the cab roof (fig. 9A).

Follow the contour of the roof hatch opening. The join between the ends of

the seal should be at the back.

➤Apply a flexible, non-hardening butyl sealant (e.g. SikaLastomer-710) to the

join between the ends of the sealing strip and to the top edge of the sealing

strip (fig. 9B).

NOTICE!

When preparing the unit on the work surface, make sure it is secured against

falling off.

Make sure that the work surface is clean and level to ensure that the unit is not

damaged.

NOTICE!

Ensure that the surface where the seal between the unit and the cab roof is to

be glued is clean (free of dust, oil, etc.).

RTX1000-2000-SPX1200T-Uni2--I-16s.book Seite 10 Montag, 13. Januar 2020 6:27 18

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