DEUTSCHMANN AUTOMATION LOCON 15 Series User manual

Instruction Manual

LOCON 15

TERM 4 / TERM 5 / TERM 6

Deutschmann Automation GmbH & Co. KG

www.deutschmann.com | wiki.deutschmann.de

Manual Art.-No.: V3533E

27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 2

Deutschmann Automation GmbH & Co. KG

Foreword

This operating manual provides users and OEM customers with all the information necessary for

the installation and operation of the product described in this manual.

All details contained in this manual have been checked carefully, however, they do not represent

an assurance of product characteristics. No liability can be accepted for errors. DEUTSCHMANN

AUTOMATION reserves the right to carry out alterations to the described products in order to

improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts

liability to the extent as described in the terms and conditions of sale and delivery.

sed, copied or distributed in any form whatsoever (print, copy, microfilm or any other process)

without written permission from DEUTSCHMANN AUTOMATION.

Bad Camberg, January 2020

Deutschmann Automation GmbH & Co. KG

3 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20

27.1.20 Instruction manual LOCON 15 TERM 4, 5, 6 V. 1.5 5

Deutschmann Automation GmbH & Co. KG

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 On this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.3 Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1.2 From the mechanical system to an electronic system . . . . . . . . . . . . . . . 10

1.3 Deutschmann Automation’s range of products . . . . . . . . . . . . . . . . . . . 10

2 EMC Directives for products of Deutschmann Automation . . . . . . . . . . . . 11

3 Basic device LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Technical dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.1 LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.2 LOCON 15PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 Pin assignment LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 Signal description LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1 LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1.1 Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1.2 Storing output names and language (option M) . . . . . . . . . . . . . . . . . . 17

5 Special versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.1 Connecting inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.2 Special versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Basic device TERM 5/6 (external operating unit) . . . . . . . . . . . . . . . . . . . 19

6.1 Assembly of the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2 View TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.3 Technical dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.3.1 TERM 5 / TERM 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.3.2 TERM 5-H / TERM 6-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.3.3 TERM 5-T / TERM 6-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.4 Pin assignment TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.4.1 Interface switch-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.5 Programming of several devices with TERM 5/6 . . . . . . . . . . . . . . . . . . 23

6.5.1 Selecting the device number on TERM 5/6 . . . . . . . . . . . . . . . . . . . . 23

6.6 Display of the executed program via TERM 5/6 . . . . . . . . . . . . . . . . . . 24

6.7 Reading and changing cam control parameters . . . . . . . . . . . . . . . . . . 24

6.7.1 Possible error messages on the configuration . . . . . . . . . . . . . . . . . . . 24

6.8 Different and common characteristics of TERM 5 and TERM 6 . . . . . . . . . . 25

7 Basic instrument TERM 4 (external display unit) . . . . . . . . . . . . . . . . . . . 26

7.1 Assembly of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2 Dimensional drawing TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Deutschmann Automation GmbH & Co. KG

6 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20

7.3 Technical dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3.1 TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.4 Pin assignment TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.5 Interface switch-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 Networking terminals with cam controls and PCs . . . . . . . . . . . . . . . . . . 29

8.1 RS232 link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.2 RS485 link (DICNET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.3 Cable type for DICNET® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.3.1 Earthing, shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.3.2 Line termination at DICNET® . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.4 Comparison DICNET® - RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.5 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.5.1 DICNET link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

8.5.2 RS232 link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.5.3 DICNET link LOCON - TERM - PC . . . . . . . . . . . . . . . . . . . . . . . . . 33

9 Programming LOCON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9.2 View LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9.3 Program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9.3.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.4 Automatical shifting to the speed display . . . . . . . . . . . . . . . . . . . . . . 38

9.5 Zero offset and clear-shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.5.1 Reading out the actual zero offset . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.5.2 Programming the zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.6 Displaying the active program . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.7 Changing the active program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.8 Selecting the output number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.9 Displaying existing cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9.10 Changing existing cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9.11 Deleting existing cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9.12 New programming of cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9.13 Teach-in programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9.14 Shifting all cams on one output . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9.15 Clear all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.16 Idle time compensation (ITC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.16.1 Program-dependent idle times . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

9.16.2 Programming or changing idle times . . . . . . . . . . . . . . . . . . . . . . . . 44

9.17 Inverting the rotational direction of the absolute encoder . . . . . . . . . . . . . 44

9.18 Parameter table LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1 Parameter description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1.1 Reversal of rotational direction . . . . . . . . . . . . . . . . . . . . . . . . . . 45

27.1.20 Instruction manual LOCON 15 TERM 4, 5, 6 V. 1.5 7

Deutschmann Automation GmbH & Co. KG

9.18.1.2 Encoder type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1.3 Encoder resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1.4 Kind of idle time compensation . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1.5 DICNET-device number (GNR). . . . . . . . . . . . . . . . . . . . . . . . . . 45

9.18.1.6 Zero offset (for absolute encoders only) . . . . . . . . . . . . . . . . . . . . . 46

9.18.1.7 Scaling for speed indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

10 Commissioning and self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.1 Commissioning of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.1.1 Self-test of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.2 Commissioning of the cam control . . . . . . . . . . . . . . . . . . . . . . . . . 47

10.2.1 Self-test of the cam control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.1 LOCON 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

11.2 TERM 5/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

11.3 Technical data TERM 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

11.4 Specification of the RS232-transmission protocol . . . . . . . . . . . . . . . . . 51

12 Technical details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

12.1 Specification of the input levels . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

12.2 Specification of the output drivers . . . . . . . . . . . . . . . . . . . . . . . . . . 53

12.3 Switching accuracy of Deutschmann cam controls . . . . . . . . . . . . . . . . . 53

12.3.1 Time diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12.4 Environmental specifications of cam controls of the LOCON series . . . . . . . . 55

12.5 Operation mode of the idle time compensation . . . . . . . . . . . . . . . . . . . 55

12.5.1 Path-dependent idle time compensation . . . . . . . . . . . . . . . . . . . . . . 56

12.5.2 Time-controlled idle time compensation . . . . . . . . . . . . . . . . . . . . . . 56

12.5.3 Direct idle time compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

12.5.4 Optimization of dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

12.6 DICNET® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

12.7 Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

12.8 Coding device numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

13 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.1 Error number 1..19 (irrecoverable error) . . . . . . . . . . . . . . . . . . . . . . 59

13.2 Error number 20..99 (warning) . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.3 Error number 100..199 (serious error) . . . . . . . . . . . . . . . . . . . . . . . 61

13.4 Error number 200-299 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

14 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.1 Returning a unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.2 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

15 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

15.1 Description and connection of the DICNET®-Adapter . . . . . . . . . . . . . . . 65

Deutschmann Automation GmbH & Co. KG

8 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20

15.1.1 DICNET®-Adapter DICADAP 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 65

27.1.20 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 9

Deutschmann Automation GmbH & Co. KG Introduction

1Introduction

1.1 On this manual

This manual documents installation, functions and operation of the Deutschmann unit specified

on the cover sheet and in the header.

1.1.1 Symbols

Particularly important text sections can be seen from the adjacent picto-

gram.

You should always follow this information since, otherwise, this could result in

malfunctions or operating errors.

1.1.2 Concepts

The expressions ‘LOCON’ and ’TERM’ are frequently used throughout this manual with no fur-

ther model specifications. In such cases, the information applies to the entire model series.

1.1.3 Suggestions

We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these.

It is also helpful if you bring our attention to any errors.

Introduction Deutschmann Automation GmbH & Co. KG

10 Instruction manual LOCON 15, TERM 4, 5, 6 V. 1.5 27.1.20

1.2 From the mechanical system to an electronic system

The purpose of electronic programming limit switches is not only to take the place of mechanical

controllers but to render their function more precise and simpler, to provide a universal range of

application and to reduce wear.

The mechanical cam control actuates a switch over sections of a circle, and this switch is closed

over the length of this section. Such a section is defined as a "cam".

Each switch represents one output. Several circuits arranged in parallel produce the number of

outputs.

Picture 1: Mechanical cam control

This basic principle has been adopted from the mechanical cam controls. A cam is programmed

for an output by entering a switch-on point and a switch-off point. The output is switched on

between these points.

Thanks to twenty years of experience, consistent further development and the use of ultra-mod-

ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers

of electronic cam controls.

1.3 Deutschmann Automation’s range of products

See our homepage at http://www.deutschmann.de.

This manual suits for next models

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