Dell CMC-PD01 User manual

CMC-PD01

PROFIBUS DP Slave Communication

Card

Operation Manual

CMC-0205820-01

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual 1

Table of Content

1Introduction to CMC-PD01...............................................................................................................2

1.1 Product Introduction ...............................................................................................................2

1.2 Features................................................................................................................................. 2

2Product Profile and Outline.............................................................................................................2

2.1 Parts.......................................................................................................................................2

2.2 Specifications .........................................................................................................................3

3Installation........................................................................................................................................4

3.1 Connecting CMC-PD01 to VFD-C2000...................................................................................4

3.2 Disconnecting CMC-PD01 from VFD-C2000..........................................................................4

3.3 Definition of PROFIBUS DP Port............................................................................................5

3.4 Connecting to PROFIBUS DP Connector...............................................................................5

4Communication................................................................................................................................6

4.1 Communication Parameters for VFD-C2000 Connected to PROFIBUS DP............................6

4.2 Transmission Distance and Baud Rate...................................................................................6

4.3 Applicable Data Form for CMC-PD01 and Introduction to PKW, PZD..................................... 6

4.4 Data Formats and Examples.................................................................................................. 7

4.5 Reading/Writing AC Motor Drive Parameters by PZD........................................................... 11

5GSD File.......................................................................................................................................... 11

6LED Indicators, Panel Display on VFD-C2000 and Trouble-shooting......................................... 11

6.1 LED Indicator and Trouble-shooting...................................................................................... 11

6.2 Panel Display on VFD-C2000 and Trouble-shooting.............................................................12

7Application Example 1...................................................................................................................12

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual

1 Introduction to CMC-PD01

1.1 Product Introduction

1. Thank you for choosing Delta CMC-PD01 communication card. To ensure correct installation and

operation of the product, please read this operation manual carefully before using it.

2. This operation manual only provides introductory information on CMC-PD01. Detailed information

about PROFIBUS DP protocol is not included in this manual. Please refer to relevant literatures for

more information on PROFIBUS DP protocol.

3. CMC-PD01 is PROFIBUS DP slave communication card for connecting Delta VFD-C2000 series

AC motor drive to PROFIBUS DP network.

1.2 Features

1. Supports PZD control data exchange.

2. Supports PKW polling AC motor drive parameters.

3. Supports user diagnosis function.

4. Auto-detects baud rates; support max. 12Mbps.

2 Product Profile and Outline

2.1 Parts

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual 3

1NET indicator 2POWER indicator 3Positioning hole

4AC motor drive

connection port 5PROFIBUS DP connection

port 6Screw fixing hole

7Fool-proof groove

2.2 Specifications

PROFIBUS DP Port

Interface DB9 connector

Transmission method High-speed RS-485

Transmission cable Shielded twisted pair cable

Electrical isolation 500VDC

Communication

Message type Cyclic data exchange.

Model name CMC-PD01

GSD file DELA08DB.GSD

Company ID 08DB (HEX)

Serial transmission

speed supported

(auto-detection)

9.6kbps; 19.2kbps; 93.75kbps; 187.5kbps; 500kbps; 1.5Mbps; 3Mbps;

6Mbps; 12Mbps (bits per second)

Electrical Specification

Power supply voltage 5VDC (supplied by AC motor drive)

Insulation voltage 500VDC

Power consumption 1W

Weight 28g

Environment

Noise immunity

ESD (IEC 61800-5-1, IEC 6100-4-2)

EFT (IEC 61800-5-1, IEC 6100-4-4)

Surge Teat (IEC 61800-5-1, IEC 6100-4-5)

Conducted Susceptibility Test (IEC 61800-5-1, IEC 6100-4-6)

Storage/operation Operation: -10°C ~ 50°C (temperature), 90% (humidity)

Storage: -25°C ~ 70°C (temperature), 95% (humidity)

Shock/vibration

immunity International standards: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC

60068-2-27

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual

3 Installation

3.1 Connecting CMC-PD01 to VFD-C2000

1. Switch off the power of VFD-C2000.

2. Open the front cover of VFD-C2000.

3. Place the insulation spacer into the positioning pin and aim the two holes on the PCB at the

positioning pin. Press the pin to clip the holes with the PCB (see Figure 3.1-1).

4. Screw up after the PCB is clipped with the holes (see Figure 3.1-2).

Figure3.1-1 Figure3.1-2

3.2 Disconnecting CMC-PD01 from VFD-C2000

1. Remove the two screws (see Figure 3.2-1).

2. Twist open the card clip and insert the slot type screwdriver to the hollow to separate the PCB

from the card clip (see Figure 3.2-2).

3. Twist open the other card clip to remove the PCB (see Figure 3.2-3).

Figure 3.2-1 Figure 3.2-2

Figure 3.2-3

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual 5

3.3 Definition of PROFIBUS DP Port

PIN PIN name Definition

1 -- N/C

2 -- N/C

3 RxD/TxD-P Sending/receiving data P(B)

4 -- N/C

5 DGND Data reference potential (C)

6 VP Power voltage - positive

7 -- N/C

8 RxD/TxD-N Sending/receiving data N(A)

9 -- N/C

3.4 Connecting to PROFIBUS DP Connector

Insert the connector to the connection port on CMC-PD01 and screw up the screws on the connector to

ensure tight connection between CMC-PD01 and the PROFIBUS DP connector. See Figure 3.4-1.

Figure 3.4-1

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual

4 Communication

4.1 Communication Parameters for VFD-C2000 Connected to PROFIBUS DP

When VFD-C2000 is connected to PROFIBUS DP, please set up the communication parameters for it

according to Table 4.1-1.The PROFIBUS DP master is only able to read/write the parameters of VFD-C2000

after the communication parameters are set.

Parameter Function Set value Explanation

00-20 Setting up source of

frequency command 8 The frequency command is controlled by

communication card.

00-21 Setting up source of

operation command 5 The operation command is controlled by

communication card.

09-30 Decoding method for

communication 0/1

0: The old decoding method for Delta AC motor

drive (20XX)

1: The new decoding method for DeltaAC motor

drive (60XX)

09-70 Address of

communication card User

defined Address of VFD-C2000 on PROFIBUS DP network

Table 4.1-1

Note: The value of 09-70 is the address of VFD-C2000 on the PROFIBUS DP network. The address

has to be consistent with the address of VFD-C2000 during configuration. Changing the value in 09-70

when VFD-C2000 is working will be invalid. After the value in 09-70 is changed, shut down VFD-C2000

and re-power it to make the parameter valid.

4.2 Transmission Distance and Baud Rate

The baud rate range for PROFIBUS DP is 9.6kbps ~ 12Mbps, and the length of transmission cable varies

upon the transmission speed. The transmission distance ranges from 100m to 1,200m. SeeTable 4.2-1 for

the baud rates CMC-PD01 supports and their corresponding communication distances.

Baud rate (bps) 9.6k 19.2k 93.75k 187.5k 500k 1.5M 3M 6M 12M

Distance (m) 1,200 1,200 1,200 1,000 400 200 100 100 100

Table 4.2-1

4.3 Applicable Data Form for CMC-PD01 and Introduction to PKW, PZD

4.3.1 Applicable Data Form for CMC-PD01

The data form defined by PROFIDrive can be used for cyclic data exchange. These defined data form is

called “Parameter Process data Object” (PPO). Apart from PPO, the cyclical data can be configured as

EXT CONF1 or EXT CONF2. Based on different demands, the two extended configurations are able to

achieve 4 process data words. See Table 4.3-1 for the data forms CMC-PD01 supports.

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual 7

4.3.2 Introduction to PKW, PZD

After VFD-C2000 is connected to PROFIBUS DP network through CMC-PD01, there will be two ways to

poll AC motor drive parameters, PKW polling and PZD polling. PKW is composed of 4 words, and each

word represents particular definition. 4 words combined are able to read or write one AC motor drive

parameter. Change each word in PKW to poll all the parameters in the AC motor drive. When the AC

motor drive parameter is polled by PZD, PZD is able to map the address of the AC motor drive directly.

After PZD maps the address, it will fix to map the certain address. See Table 4.3-1, the 4 words in PKW

zone combined are able to read one parameter in the AC motor drive, but every word in PZD zone is able

to map one parameter address of the AC motor drive.

PKW PZD

PKE IND PWE1 PWE2 PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10

1st

word 2nd

word 3rd

word 4th

word 1st

word 2nd

word 3rd

word 4th

word 5th

word 6th

word 7th

word 8th

word 9th

word 10th

word

PPO1

PPO2 PPO3PPO4

PPO5

EXT CONF1

EXT CONF2

Table 4.3-1

4.4 Data Formats and Examples

See Table 4.4-1 for the data form of PKW. As cyclical data, PKW data has request and response

mechanism, i.e. all masters are able to send new request message only after receiving the corresponding

responses.

Definitions of bit

PKW bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

PKE (parameter ID)

Word 1 AK SPM PNU (basic parameter number)

IND (sub-index of parameter)

Word 2 Page number Not in use

Word 3 PWE1 (reserved)

Word 4 PWE2 (read/write parameter value)

Table 4.4-1

PROFIBUS DP Slave Communication Card CMC-PD01

DVP-PLC Operation Manual

4.4.1 PKE (Word 1)

zPNU (PKE bit0 ~ bit10): Basic parameter number

Basic parameter number (PNU) =Address of AC motor drive to be polled – n*2,000 (n = PNU page

number). Range of PNU: 1 ~ 1,999 (decimal). PNU page number = 0, when the parameter address of

AC motor drive < 1,999 (decimal). When the parameter address of AC motor drive > 1,999 (decimal),

you will need to set up adequate PNU page number to make PNU < 1,999 (decimal).

zSPM (PKE bit11): Reserved (Default = 0)

zAK (PKE bit12 ~ bit15): Request or response ID

Request ID (Master ÎCMC-PD01)

Request ID Definition

0 No request

1 Request parameter value

2 Modify parameter value

Table 1.4-2

Response ID (CMC-PD01 ÎMaster)

Response ID Definition

0 No response

1 Send parameter value

7 Request unable to process (Find out the reason according to

PWE2 error code)

Table 1.4-3

When the request is unable to process, an error code will be generated in PWE2. See Table 1.4-4 for the

definitions of error codes.

Error code Definition

0 Illegal parameter number (parameter does not exist)

1 Parameter value cannot be changed (read-only parameter,

the present value cannot be changed)

2 Below or exceeds minimum or maximum value

18 Other errors

Table 1.4-4

4.4.2 IND (Word 2)

See Table 1.4-5 for the data form of IND (sub-index of parameter). IND bit12 ~ bit15 are for page number

selection (see Table 1.4-6 for the definition of each bit). When you use PKW to poll the AC motor drive

parameters, you have to first make sure the page number. The value of page number is decided by bit12

~ bit15 of IND, which is the sum of each bit value multiplied by power value. For example, if the page

number is 4, bit12 ~ bit15 of IND will be 0100. After the page number is set, the IND value will be

confirmed as well. The IND value can be obtained by the binary bit0 ~ bit15 values. For example, if the

page number is 4, the IND value will be 2000 (hex).

Table of contents

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