Deif AGC 150 User manual

OPERATOR'S MANUAL
AGC 150
Generators, Mains and BTB
4189341312A

1. Introduction
1.1 Symbols for hazard statements......................................................................................................................................................................................... 3
1.2 About the operator's manual...............................................................................................................................................................................................3
1.3 Warnings and safety.................................................................................................................................................................................................................4
1.4 Legal information.......................................................................................................................................................................................................................4
2. Getting started
2.1 About controller operation................................................................................................................................................................................................... 5
2.1.1 Display settings...................................................................................................................................................................................................................5
3. About the AGC 150 Generator
3.1 Display, buttons and LEDs................................................................................................................................................................................................... 6
3.2 Mimic function............................................................................................................................................................................................................................. 7
3.3 Running modes...........................................................................................................................................................................................................................8
3.4 Exhaust after-treatment (Tier 4/Stage V).......................................................................................................................................................................8
4. About the AGC 150 Mains
4.1 Display, buttons and LEDs................................................................................................................................................................................................. 11
4.2 Mimic function...........................................................................................................................................................................................................................12
4.3 Running modes........................................................................................................................................................................................................................ 12
5. About the AGC 150 BTB
5.1 Display, buttons and LEDs.................................................................................................................................................................................................13
5.2 Mimic function...........................................................................................................................................................................................................................14
5.3 Running modes........................................................................................................................................................................................................................ 14
6. Menus
6.1 Menu structure..........................................................................................................................................................................................................................15
6.2 Settings menu........................................................................................................................................................................................................................... 15
6.2.1 Menu numbers..................................................................................................................................................................................................................16
6.2.2 The jump to parameter function................................................................................................................................................................................ 16
6.3 View menu................................................................................................................................................................................................................................... 16
6.3.1 Display views.....................................................................................................................................................................................................................17
6.3.2 Display text.........................................................................................................................................................................................................................19
6.4 Status texts.................................................................................................................................................................................................................................20
6.5 Service view............................................................................................................................................................................................................................... 23
7. Alarm handling and log list
7.1 Alarm handling......................................................................................................................................................................................................................... 24
7.2 Logs menu.................................................................................................................................................................................................................................. 25
OPERATOR'S MANUAL 4189341312A EN Page 2 of 25

1. Introduction
1.1 Symbols for hazard statements
DANGER!
This shows dangerous situations.
If the guidelines are not followed, these situations will result in death, serious personal injury, and equipment damage or
destruction.
WARNING
This shows potentially dangerous situations.
If the guidelines are not followed, these situations could result in death, serious personal injury, and equipment damage
or destruction.
CAUTION
This shows low level risk situation.
If the guidelines are not followed, these situations could result in minor or moderate injury.
NOTICE
This shows an important notice
Make sure to read this information.
1.2 About the operator's manual
This document gives the necessary information to operate the controller.
CAUTION
Installation errors
Read this document before working with the AGC 150 controller. Failure to do this may result in human injury or damage
to the equipment.
Intended users of the operator's manual
The operator's manual is for the operator that uses the controller regularly.
The manual describes the LEDs, buttons and screens on the controller, alarm handling, and the logs menu.
OPERATOR'S MANUAL 4189341312A EN Page 3 of 25

1.3 Warnings and safety
Factory settings
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical values
and may not be correct for your system. You must therefore check all parameters before using the controller.
Data security
To minimise the risk of data security breaches:
• As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.
• Use additional security layers like a VPN for remote access, and install firewall mechanisms.
• Restrict access to authorised persons.
1.4 Legal information
Third party equipment
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset
company if you have any doubt about how to install or operate the genset.
Warranty
NOTICE
Warranty
The controller is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
Copyright
© Copyright DEIF A/S. All rights reserved.
Software version
This document is based on the AGC 150 software version 1.10.0.
OPERATOR'S MANUAL 4189341312A EN Page 4 of 25

2. Getting started
2.1 About controller operation
The AGC 150 Generator controller contains all the functions needed to protect and control a genset, and the genset breaker. If you
do not use power management, the controller can also protect and control the mains breaker.
The AGC 150 Mains controller protects and controls a mains breaker, and a tie breaker.
The AGC 150 BTB controller protects and controls a bus tie breaker. The power management system manages the busbar sections.
Power management system
AGC 150 controllers can work together in a power management system (PMS). This includes synchronisation, island operation, and
running parallel to mains. The PMS can automatically start and stop gensets, and open and close breakers. You can also use AGC
150 in power management systems with other DEIF controllers.
Buttons and LEDs
Use the buttons to operate the system. You can change running modes, stop alarms, see the shortcut menu, and navigate the
controller. You can only use the start and stop buttons and the buttons to open and close the breakers in SEMI-AUTO mode and
manual mode. Use the mimic function to select how the control buttons and LEDs are shown on the controller's display.
Display screen
Use the display screen to:
• See the operating status
• See the alarms and logs list
• Monitor the exhaust after-treatment (Tier 4/Stage V)
• Configure the controller settings and parameters
2.1.1 Display settings
To adjust for ambient lighting, configure the display settings.
Settings > Basic settings > Controller settings > Display > Display control
Parameter Text Range Default
9151 Backlight dimmer 0 to 15 * 12
9152 Green LEDs dimmer 1 to 15 * 15
9153 Red LEDs dimmer 1 to 15 * 15
9154 Contrast level -20 to +20 0
9155 Sleep mode timer 1 to 1800 s 60 s
9156 Enable (Sleep mode timer) OFF
ON ON
9157 Alarm Jump OFF
ON ON
9158 Engineering units Bar/Celcius
PSI/Fahrenheit Bar/Celcius
* Note: Low numbers are minimum brightness and high numbers are maximum brightness.
OPERATOR'S MANUAL 4189341312A EN Page 5 of 25

3. About the AGC 150 Generator
3.1 Display, buttons and LEDs
4
3
3
5
6
7
8
9
15 14 11 1112 12
1
17
16
2 3 3
18
1013
No. Name Function
1 Power Green: The controller power is ON.
OFF: The controller power is OFF.
2 Display screen
Resolution: 240 x 128 px.
Viewing area: 88.50 x 51.40 mm.
Six lines, each with 25 characters.
3 Navigation Move the selector up, down, left and right on the screen.
4 OK Go to the Menu system.
Confirm the selection on the screen.
5 Back Go to the previous page.
6 AUTO mode
For generator controllers, the controller automatically starts and stops (and connects and disconnects)
gensets. No operator actions are needed. The controllers use the power management configuration to
automatically select the power management action.
7 Silence horn Stops an alarm horn (if configured) and enters the Alarm menu.
8 Shortcut menu Access the Jump menu, Mode selection, Test, Lamp test.
9 SEMI-AUTO
mode
The operator or an external signal can start, stop, connect or disconnect the genset. The generator
controller cannot automatically start, stop, connect or disconnect the genset.
The controller automatically synchronises before closing a breaker, and automatically deloads before
opening a breaker.
10 Mains symbol Green: Mains voltage and frequency are OK. The controller can synchronise and close the breaker.
Red: Mains failure.
11 Close breaker Push to close the breaker.
12 Open breaker Push to open the breaker.
13 Breaker symbols Green: Breaker is closed.
OPERATOR'S MANUAL 4189341312A EN Page 6 of 25

No. Name Function
Green flashing: Synchronising or deloading.
Red: Breaker failure.
14 Generator
Green: Generator voltage and frequency are OK. The controller can synchronise and close the
breaker.
Green flashing: The generator voltage and frequency are OK, but the V&Hz OK timer is still running.
The controller cannot close the breaker.
Red: The generator voltage is too low to measure.
15 Engine
Green: There is running feedback.
Green flashing: The engine is getting ready.
Red: The engine is not running, or there is no running feedback.
16 Stop Stops the genset if SEMI-AUTO or Manual is selected.
17 Start Starts the genset if SEMI-AUTO or Manual is selected.
18 Load symbol
OFF: Power management application.
Green: The supply voltage and frequency are OK.
Red: Supply voltage/frequency failure.
3.2 Mimic function
Settings > Basic settings > Controller settings > Display > LED mimic
Parameter no. Item Range
6082 LED mimic
Standard with genset
Standard
Guided with genset
Guided
Standard
The control buttons and LEDs are shown.
If you stop the genset, the motor/generator symbols are not shown.
Standard with genset
The control buttons and LEDs are shown.
If you the stop the genset, the motor/generator symbols are shown in
red.
Guided
Active control buttons and LEDs are shown inactive are not shown.
Example: The controller is in SEMI-AUTO mode, and the genset is not
operating. Only the start button is shown, as this is the only possible
action.
Guided with genset
Active control buttons, LEDs and the motor/generator symbols are
shown, inactive are not shown.
Example: The controller is in SEMI-AUTO mode. The genset is not
operating. The only possible action is to start the genset, and so only
the start button and the red motor/generator symbols are shown.
OPERATOR'S MANUAL 4189341312A EN Page 7 of 25

All Mimic settings
The breaker symbol is shown in red:
• Breaker position failure
• Breaker close failure
The breaker symbol flashes green:
• The controller is synchronising
• The controller is de-loading
3.3 Running modes
The AGC 150 Generator controller has four running modes, and a test mode. To configure the running mode push the Shortcut
button and select Running Modes. Configure the test mode in Settings > Power set points > Test. To run the test push
the Shortcut button and select Start Test.
Mode Description
AUTO
The controller automatically starts and stops (and connects and disconnects) the genset. The operator cannot start
a sequence manually. The controllers use the power management configuration to automatically select the power
management action.
SEMI-AUTO
The controller cannot automatically start, stop, connect and disconnect the genset. The operator or an external
signal can start these sequences. The controller automatically synchronises before closing a breaker, and
automatically de-loads before opening a breaker.
MANUAL The operator can use the digital increase/decrease inputs (if they are configured) and the Start and Stop buttons.
When the genset starts in manual mode, it starts without subsequent regulation.
BLOCK The controller cannot start a sequence. Select the block mode when you do maintenance work on the genset.
Test The test sequence starts when you select the test mode.
NOTE The genset shuts down if you select the block mode while the genset is operating.
3.4 Exhaust after-treatment (Tier 4/Stage V)
AGC 150 supports Tier 4 (Final)/Stage V requirements. It provides monitoring and control of the exhaust after-treatment system, as
required by the standard.
OPERATOR'S MANUAL 4189341312A EN Page 8 of 25

AGC 150 Tier 4/Stage V screen
DEF level: 32.0% 1/20
ISLAND SEMI
No. Referent Symbol Description
1. Engine emission system failure Shows an emission failure or malfunction.
2. Diesel Particle Filter (DPF) Shows that a regeneration is needed.
3. Application mode - -
4. Diesel Particle Filter (DPF) Inhibit Shows that regeneration is inhibited.
5. High temperature - Regeneration Shows a high temperature and regeneration is in process.
6. Engine interface status Shows an engine warning.
7. Operation mode - -
8. Engine emission system failure level Shows the severity of an emission failure or malfunction.
9. Diesel Particle Filter (DPF) level Shows the severity of a needed regeneration.
10. Page number - Shows the number of the View menu screen.
11. Engine interface status Shows a malfunction.
OPERATOR'S MANUAL 4189341312A EN Page 9 of 25

No. Referent Symbol Description
12. Engine interface status Shows an engine shutdown.
13. LIMIT lamp Only for MTU engines.
14. Diesel Exhaust Fluid (DEF) Shows the fluid tank level is low.
15. Diesel Exhaust Fluid (DEF) % level - Shows the level (%) of the Diesel Exhaust Fluid.
NOTE Grey symbols show that communication is available for the referent. An engine type might not support all of the referents.
OPERATOR'S MANUAL 4189341312A EN Page 10 of 25
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