Danfoss 176F7300 User manual

VLT®MICRO

Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right

to alter its products without notice. This also applies to products already on order provided that such alterations can be made

without subsequential changes being necessary in specifications already agreed.

Table of Contents

Chapter 1 Introduction

Getting Started ................................................................................. 1

Receiving, Inspection, and Storage ................................................... 2

Nameplate Information ..................................................................... 2

General Technical Data ..................................................................... 3

Specifications ................................................................................... 6

External Parts and Labels ................................................................. 7

Chapter 2 Installation and Wiring

Installation Requirements .................................................................. 8

Wiring ............................................................................................... 9

Main Circuit Standard Wiring Chart ................................................. 10

Control Terminal Designations (Factory Settings) ............................. 11

Safety Precautions .......................................................................... 12

Chapter 3 Digital Keypad/Display Operation

Digital Keypad/Display Features...................................................... 14

Quick Set-up .................................................................................. 16

Operation ....................................................................................... 18

Chapter 4 Description of Parameters .............................................................. 20

Chapter 5 Summary of Parameters ................................................................. 62

Chapter 6 Troubleshooting and Fault Information ............................................ 69

Appendix A Dimensions ..................................................................................... 73

Appendix B Accessories .................................................................................... 75

Appendix C CE Labeling .................................................................................... 77

Appendix D Serial Communication ..................................................................... 82

Document Version Number 3.10

Software Version 1.06

VLT is a registered Danfoss trade mark

VLT®MICRO

Chapter 1

Introduction

Congratulations on your purchase of a VLT®Adjustable Frequency Drive. The VLT®

MICRO is a high-performance / low noise general-purpose drive, manufactured using

the highest quality components and incorporating the latest micro-processor technology

and control algorithms.

The purpose of this chapter is to provide specific yet simple information to unpack,

install, and operate the drive. This chapter contains information on the following:

• Getting Started

• Unpacking, Inspection, and Storage

• Nameplate Information

• Identification of Parts

Getting Started

This manual will help in the installation, parameter setting, troubleshooting, and daily

maintenance of the AC drive. To guarantee safe operation of the equipment, read the

following safety guidelines before connecting the Adjustable Frequency Drive to AC

Power.

The VLT Adjustable Frequency Drive (AFD) contains dangerous voltages

when connected to line voltage. After disconnecting from the line wait at

least one minute before touching any electrical components. Also make

sure that other voltage inputs have been disconnected, such as external 24

VDC, load-sharing (linkage of DC intermediate circuit), as well as the motor

connection for kinetic back-up. Only a competent electrician should carry

out the electrical installation. Improper installation of the motor or the AFD

may cause equipment failure, serious injury or death. Follow this manual,

National Electrical Codes (NEC®) and local safety codes.

Electrostatic Precaution; Electrostatic discharge (ESD). Many electronic

components are sensitive to static electricity. Voltages so low that they

cannot be felt, seen or heard, can reduce the life, affect performance, or

completely destroy sensitive electronic components. When performing

service, proper ESD equipment should be used to prevent possible damage

from occurring.

It is the responsibility of the user or the person installing the AFD to provide

proper grounding, as well as motor overload and branch circuit protection

according to the National Electrical Code (NEC®) and local codes.

WARNING

CAUTION

VLT®MICRO

Receiving,Transporting, Inspecting, and Storage

This VLT®MICRO Adjustable Frequency Drive has gone through rigorous quality control

tests at the factory before shipment. After receiving and before transporting the drive,

check for the following.

Receipt

After receiving the AC drive, inspect the unit to insure it was not damaged during

shipment.

Transportation

Climatic condition : Class 2K3

Inspection

• After unpacking the unit, make sure that the package includes a drive unit and the

Instruction Manual.

• Make sure that the part number indicated on the nameplate and packing carton

corresponds with the part number of your order.

Storage

The AFD should be kept in the shipping carton before installation. In order to retain the

warranty coverage, the drive should be stored properly. Some storage

recommendations are:

• Store in a clean, dry place

• Store within an ambient temperature range of -20°C to +65°C

• If possible, store in an air-conditioned evironment where the relative humidity is less

than 95%, non-condensing.

• Do not store the unit in places where it could be exposed to corrosive gases.

• Do not store the unit on an unstable surface where it could be damaged by falling to

the floor.

Nameplate Information

Example for 1HP 240V AC Adjustable Frequency Drives

Description of Serial Number

1234 01 H 260

Production date:

week, year

Place of production

Series number

Serial number

MODEL : 176F7304 S. N. 123401H260

INPUT : 3PH 200-240V 50/60 Hz 6.3A

OUTPUT : 3PH 0-240V 5.0A 1.9KVA 1HP

Freq. Range: 0.1-400Hz

Model, Serial Number

Input Spec.

Output Spec.

Freq. Range

Tracking number

Part Numbers:

1/2HP 230V single phase 176F7300

1HP 230V single phase 176F7301

2HP 230V single phase 176F7302

1/2HP 230V three phase 176F7303

1HP 230V three phase 176F7304

2HP 230V three phase 176F7305

1/2HP 230V single phase CE 176F7306

1HP 230V single phase CE 176F7307

2HP 230V single phase CE 176F7308

VLT®MICRO

General Technical Data

AC line supply (L1, L2, L3):

Supply voltage 200-240 V units ............................ 1 x 200/208/220/230/240 V ±10%

Supply voltage 200-240 V units ............................ 3 x 200/208/220/230/240 V ±10%

Supply frequency .......................................................................................... 50/60 Hz

Max. imbalance of supply voltage .................................... ±2% of rated supply voltage

Power factor/cos ϕ ............................................................................0.90/1.0 at rated load

Max short circuit rating ..................................................................................... 5000 A

VLT output data (U, V, W):

Output voltage ..................................................................... 0-100% of supply voltage

Output frequency..................................................................................... 0.1 - 400 Hz

Rated motor voltage, 200-240 V units ................................... 200/208/220/230/240 V

Rated motor frequency ................................................................................. 50/60 Hz

Switching on output...................................................................................... Protected

Ramp times ............................................................................................. 0.1-600 sec.

Torque characteristics:

Starting torque.................................................................................... 150% for 1 min.

Acceleration torque ............................................................................................ 100%

Overload torque, 200-240 V ............................................................... 150% for 1 min.

Control card, digital inputs:

Number of programmable digital inputs ..................................................................... 6

Terminal nos. ....................................................................... M0, M1, M2, M3, M4, M5

VLT®MICRO

Control card, analog inputs:

No. of programmable analog inputs (selectable voltage or current) ............................ 1

Terminal numbers ................................................................................................. AV 1

Voltage level .............................................................................................. 0 - 10 VDC

Input resistance, Ri.......................................................................................................................................... approx. 47 kΩ

Current range ................................................................................................ 4-20 mA

Input resistance, Ri.......................................................................................................................................... approx. 250 Ω

Resolution ................................................................................................ 10 bit + sign

Galvanic isolation: All analog inputs are galvanically isolated from the supply voltage.

Control card, 10 VDC supply:

Terminal numbers ................................................................................................ +10V

Max. load .......................................................................................................... 10 mA

Control card, analog outputs:

Number of programmable analog outputs ................................................................. 1

Terminal numbers ................................................................................................. AFM

Voltage range at analog output .................................................................. 0 - 10 VDC

Galvanic isolation: All analog outputs are galvanically isolated from the supply voltage.

PHC output

Number of programmable photocoupler outputs ....................................................... 1

Terminal numbers ...................................................................................... MO1-MCM

Max. output ...................................................................................... -48 VDC, 50 mA

Control card, RS485 serial communication:

Terminal numbers .............................................................................................. RJ-11

VLT®MICRO

Relay outputs:

No. of programmable relay outputs ........................................................................... 1

Terminal numbers .............................................. RA, RC (N.O.) RB, RC (N.C.) (Form C)

Max. terminal load rating ........................................................... 120 VAC/28 VDC, 5 A

........................................................................................................... 240 VAC, 2.5 A

Brake resistor terminals:

Terminal numbers ............................................................................................. B1, B2

Cable lengths and cross-sections:

Use 75°C copper wire minimum

Max. motor cable length ...................................................................................... 50 m

Max. cable cross-section for line, motor and brake ......................... 14 AWG (2.0 mm2)

Max. cable cross-section for control terminals ................................ 14 AWG (2.0 mm2)

Control characteristics:

Frequency range ..................................................................................... 0.1 - 400 Hz

Resolution on output frequency .......................................................................±0.1 Hz

Speed, control range (open loop) ............................................. 1:20 of synchro. speed

Speed, accuracy (open loop) ............................................. < 1800 rpm: max. error 2%

......................................................... > 1800 rpm: max. error of 0.5% of actual speed

Environment:

Enclosure .............................................................................. Protected chassis (IP20)

Vibration test ...................................................... 1.0 g less than 20Hz, 0.6 g 20-50Hz

Max. relative humidity ................................................ less than 90% (non-condensing)

Ambient temperature ............................................................................ –10°C - +50°C

Temperature during storage/transport ....................................................... –20 - +60°C

Max. altitude above sea level ............................................................ 3300 ft. (1000 m)

VLT®MICRO

AC Line 1Ø and 3Ø, 200 - 240 Volt

VLVL

VLT OrT Or

T OrT Or

T Order Number 1Øder Number 1Ø

der Number 1Øder Number 1Ø

der Number 1Ø 176F7300176F7300

176F7300176F7300

176F7300 176F7301176F7301

176F7301176F7301

176F7301 176F7302176F7302

176F7302176F7302

176F7302

3Ø3Ø

3Ø 176F7303176F7303

176F7303176F7303

176F7303 176F7304176F7304

176F7304176F7304

176F7304 176F7305176F7305

176F7305176F7305

176F7305

1Ø CE1Ø CE

1Ø CE 176F7306176F7306

176F7306176F7306

176F7306 176F7307176F7307

176F7307176F7307

176F7307 176F7308176F7308

176F7308176F7308

176F7308

Output current

continuous (200-240) [A] 2.5 5.0 7.0

intermittent (200-240) [A] 3.7 7.5 10.5

Output

continuous (200-240) [KVA] 1.0 1.9 2.7

Typical shaft output [HP] 0.5 1.0 2.0

[kW] 0.4 0.75 1.5

Max. motor cable size [AWG] 14 14 14

[mm2]222

Max. input current 1Ø, 200-240 [A] 6.3 11.5 15.7

3Ø, 200-240 [A] 2.9 6.3 8.8

Max. power cable size [AWG] 14 14 14

[mm2]222

Max. pre-fuses 1) 1Ø [A] 10 20 25

3Ø [A] 10 20 25

Enclosure Chassis (IP20)

Weight 1Ø [lbs.] 1.75 2.0 2.25

3Ø [lbs.] 1.75 1.75 2.0

1) 200-240 VAC; Bussmann type JJN or exact equivalent

Specifications

VLT®MICRO

1: Mounting screw holes

2: Nameplate label

3: Bottom cover

4: Digital keypad

5: Upper cover

6: Ventilation hole

7: Input terminals

8: External input/output

terminals

9: B1, B2 External brake

resistor terminals

10: U, V, W Output terminals

U V W B1 B2

R S T

VLT®MICRO

Air

Flow

5 in.

(120mm)

min.

5 in.

(120mm)

min.

2 in.

(50mm)

min.

2 in.

(50mm)

min.

Chapter 2

Installation and Wiring

Chapter 2 provides the information needed to properly install and wire the AC motor

drive. Make sure that the AC drive is wired according to the instructions contained in

this chapter. The instructions should be read and understood before the actual

installation begins. This chapter contains the following information:

• Installation Requirements

• Wiring

Installation Requirements

Install the drive vertically to provide proper ventilation. Adequate space is required

between the drive and a wall or other equipment. The figure below shows the minimum

space needed.

The AC motor drive should be installed in an environment that is:

• protected from rain or moisture

• protected from direct sunlight

• protected from corrosive gases or liquids

• free from airborne dust or metallic particles

• free from vibration

• free from magnetic noise

• Climate condition : Class 3K3 (temperature between -10°C to 50°C, Operation

above 40°C requires good ventilation to avoid over-heating.)

6 in

(150mm)

min.

6 in

(150mm)

min.

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