Dalsa PC-30-02K80-R User manual

Piranha Color

Trilinear Camera

PC-30-02K80-R

PC-30-02K60-R

PC-30-04K80-R

PC-30-04K60-R

Camera User’s Manual

03-032-10211-03

27-Sep-07

Piranha Color Camera User’s Manual 2

DALSA 03-032-10211-03 9/27/2007

No responsibility is assumed by DALSA for its use. DALSA reserves the right to make changes

to this information without notice. Reproduction of this manual in whole or in part, by any

means, is prohibited without prior permission having been obtained from DALSA.

About DALSA

DALSA is an international high performance semiconductor and electronics company that designs,

develops, manufactures, and markets digital imaging products and solutions, in addition to providing

semiconductor products and services. DALSA’s core competencies are in specialized integrated circuit

and electronics technology, software, and highly engineered semiconductor wafer processing.

Products and services include image sensor components; electronic digital cameras; vision processors;

image processing software; and semiconductor wafer foundry services for use in MEMS, high-voltage

semiconductors, image sensors and mixed-signal CMOS chips. DALSA is listed on the Toronto Stock

Exchange under the symbol “DSA”. The Company has its corporate offices in Waterloo, ON and

over 1000 employees world-wide.

For further information not included in this manual, or for information on DALSA’s extensive line of

image sensing products, please call:

Waterloo Europe Asia Pacific

605 McMurray Rd

Waterloo, ON N2V 2E9

Canada

Tel: 519 886 6000

Fax: 519 886 8023

www.dalsa.com

[email protected]

Breslauer Str. 34

D-82194 Gröbenzell (Munich)

Germany

Tel: +49 - 8142 – 46770

Fax: +49 - 8142 – 467746

www.dalsa.com

[email protected]

Ikebukuro East 13F

3-4-3 Higashi-Ikebukuro

Toshima-ku, Tokyo 170-

0013

Japan

Tel: 81 3 5960 6353

Fax: 81 3 5960 6354 (fax)

www.dalsa.com

[email protected]

Piranha Color Camera User’s Manual 3

DALSA 03-032-10211-03 9/27/2007

Contents

1.0 Introduction 7

1.1 Camera Performance Specifications 8

2k Model 8

4k Model 10

1.2 Image Sensor 12

1.3 Responsivity 13

2.1 Installation Overview 15

2.2 Input/Output Connectors and LED 15

2.3 Camera LED 16

2.4 Power Connector 16

2.5 Camera Link Data Connector 17

Input Signals, Camera Link 17

Output Signals, Camera Link 17

2.6 Camera Timing 18

Base Configuration 18

Base Configuration Timing 19

Medium Configuration 19

Using ASCII Commands 23

Command Format 23

3.1 First Power Up Camera Settings 24

3.2 Rebooting the Camera 24

3.3 Baud Rate 24

3.4 Select Cable 24

3.5 Help 25

3.6 Sensor Output 27

Color Scan Direction 27

Sensor Readout Direction (Mirroring Mode) 27

3.7 Data Output 28

Setting the Camera Link Mode 28

Setting the Camera’s Pixel Rate (Throughput) 28

3.8 Set Color Correction 28

3.9 Camera Selection Variables 29

3.10 Exposure Control 31

Overview 31

Setting the Exposure Mode 31

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DALSA 03-032-10211-03 9/27/2007

Exposure Modes in Detail 32

3.11 Spatial Correction 34

Setting the Line Delay between Colors 36

3.12 Averaging Horizontal Pixels 36

Setting the Averaging Horizontal 36

3.13 Processing Chain Overview and Description 37

Analog Processing 38

Digital Processing 38

The Effects of the Processing Chain on Calibration 38

Note: Refer to section 3.8 Set Color Correction 39

3.14 Analog Gain and Analog Offset 40

Setting Analog Gain 40

Calibrating Camera Gain 40

Setting Analog Offset 42

3.15 Flat Field Correction 42

Flat Field Correction Overview 42

Flat Field Correction Restrictions 43

FPN Measurement 44

3.16 Digital Gain and Background Subtract 49

3.17 Look-Up Tables 51

3.18 Saving, Loading and Restoring Settings 53

Saving and Restoring Settings 53

Writing and Loading Setting to Non-Volatile Memory 54

3.19 Diagnostics 59

End-of-line Sequence 59

Setting Thresholds 60

Returning Video Information 62

Setting the Number of Lines to Sample 63

Temperature Measurement 63

Voltage Measurement 63

Camera Frequency Measurement 64

Returning the LED Status 64

Returning Camera Settings 64

4.1 Mechanical Interface 70

4.2 Lens Mounts 71

4.3 Optical Interface 71

5.1 Electrostatic Discharge and the CCD Sensor 75

5.2 Protecting Against Dust, Oil and Scratches 75

5.3 Cleaning the Sensor Window 76

6.1 Troubleshooting 77

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DALSA 03-032-10211-03 9/27/2007

6.2 Specific Solutions 78

6.3 Product Support 80

Appendix A: ASCII Command Reference 81

ASCII Commands: Reference 81

A5 Error Handling 88

Appendix B: Blue Correction Command 91

Enabling blue correction 91

Appendix C: EMC Declaration of Conformity 93

Appendix D: Revision History 95

Index 97

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DALSA 03-032-10211-03 9/27/2007

Features and Specifications

1.0 Introduction

Camera Features

2048 or 4096 trilinear RGB line scan sensor.

Color spacing: 3 lines, center-to-center.

Forward and reverse scanning operation.

Maximum line rates of 22 kHz (2k60) and 32 kHz (2k80), or 12 kHz (4k60) and 17 kHz

(4k80).

Programmable analog gain and offset.

FPN and PRNU correction.

White balancing algorithms.

Optional luminance output.

Spatial correction.

Anti-blooming.

Configurable Base or Medium Camera Link.

RoHS and CE (pending) compliant

Applications

100% print inspection.

Electronics manufacturing inspection.

Postal/parcel sorting.

High performance document scanning/image lift.

Narrow and large web inspection.

High-end industrial inspection.

Models

Model Number Description

PC-30-02k60-R 2k resolution, 3 taps at 60 MHz

PC-30-02k80-R 2k resolution, 3 taps at 80 MHz

PC-30-04k60-R 4k resolution, 3 taps at 60 MHz

PC-30-04k80-R 4k resolution, 3 taps at 80 MHz

Piranha Color Camera User’s Manual 8

DALSA 03-032-10211-03 9/27/2007

1.1 Camera Performance Specifications

2k Model

Test conditions unless otherwise noted:

Pixel Rate: 80 MHz (2k80), 60 MHz (2k60).

Line Rate: 7.5 kHz.

Exposure Time: Red = 50 µs, Green = 30 µs, Blue = 60 µs.

Light Source: Broadband Quartz Halogen, BG-38, with 750 nm cutoff filter

installed, Correction Color Temperature = 5300ºK.

ECE Exposure Control Enabled.

Ambient test temperature 25 °C.

Ouput 3220 DN includes 180 DN dark offset. (Range of 0 DN to 4095 DN.)

All numbers referenced to 12 (0 to 4095 DN) bits unless otherwise specified.

Specifications are only valid when line rates greater than 1.0 kHz and input voltage

is between +12 V and +15 V.

The responsivity of each color is adjusted to achieve equal output.

CLM 16.

Table 1: 2k Model Performance Specifications

Sensor Features Units Value Notes

Imager Format

Trilinear CCD

Resolution

pixels

2048

Pixel Fill Factor

100

Pixel Size

μm

14 x 14

Antiblooming

10x

Operating Ranges Units Notes

Minimum Line Rate

kHz

3.0 Operable to

1 Hz

from external

Maximum Line Rate

kHz

22.7 (2k60) or 32.3 (2k80)

Pixel RGB Throughput

Mps

up to 80

Gain

-10 to +10

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DALSA 03-032-10211-03 9/27/2007

-10 dB 0 dB +10 dBOperating

Specifications

Unit

Min Typ Max Min Typ Max Min Typ Max

Responsivity DN/

(nJ/cm2)

133 422 1333

Dynamic Range 700 250 70

Random Noise DN rms 5 14 45

DC Offset DN 144 180 216 90 180 270 90 180 360

FPN 2k60 ECD DN p-p 14 43

FPN ECE

(no correction)

DN p-p

2k60

Red/Green 2k80

Blue 2k80

120

275

400

FPN (corrected) DN p-p

2k60

Red/Green 2k80

Blue 2k80

120

275

400

PRNU ECD pix

to pix

DN rms 350 350

PRNU ECE pix to

pix

DN rms 20 350 350 724

PRNU ECE DN p-p 180 608 608 854

PRNU (FCC

enabled)

ECD

ECE

p-p

DN rms

NEE (RGB) pJ/cm2

SEE nJ/cm2

Optical Interface Units Value Notes

Back Focal Distance

M72 Mount

19.56 (M72 x 0.75)

Sensor Alignment

μm

± 50

± 250

Lens Mount

M72 x 0.75, M42x1 and F-mount.

Mechanical Interface Units Value Notes

Camera Size

mm (l x h x w)

67 x 105 x 76

Mass

450

Connectors

power connector

data connector

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DALSA 03-032-10211-03 9/27/2007

Electrical Interface Units Notes

Input Voltage

Volts

+12 to +15

Power Dissipation

Operating

Temperature (front

plate)

°C

0 to 50

Data Output Format

Bits

8 or 12

Output Data

Configuration

3 taps 8 bit

3 taps 12 bit

6 taps 8 bit

4k Model

Test conditions unless otherwise noted:

Pixel Rate: 80 MHz (4k80), 60 (4k60).

Line Rate: 3.75 kHz.

Light Source: Broadband Quartz Halogen, BG-38, with 750 nm cutoff filter

installed, Correction Color Temperature = 5300ºK.

Ambient test temperature 25 °C.

All numbers referenced to 12 bits unless otherwise specified.

Specifications are only valid when line rates greater than 2.5 kHz and input voltage

is between +12 V and +15 V.

Table 2: 4k Model Performance Specifications

Sensor Features Units Value Notes

Imager Format

Trilinear CCD

Resolution

pixels

4096

Pixel Fill Factor

100

Pixel Size

μm

10 x 10

Antiblooming

100x

Operating Ranges Units Notes

Minimum Line Rate

kHz

3.0 Operable to 1 Hz

Maximum Line Rate

kHz

12.1 (4k60) or 17.6 (4k80)

Pixel RGB Throughput

Mps

up to 80

Gain

-10 to +10

-10 dB 0 dB +10 dBOperating

Specification

Unit

Min Typ Max Min Typ Max Min Typ Max

Responsivity

(8 bit)

DN/

(nJ/cm2)

4 13 42

Responsivity

(12 bit)

DN/

(nJ/cm2)

67 211 66

Dynamic Range 700 250 70

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