Daewoo DWM-8010 User manual

Service Manual

Model:DWM-8010/P

Washing Machine

DWM-8020/P

S/M No. :

JAN. 2003

DWM-8010

DWM-8020

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

WASHING MACHINE

CCoonntteennttss

1. SPECIFICATIONS..................................................................................................... 1

2. EXTERNAL VIEW ..................................................................................................... 2

3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS ................ 3

4. DIRECTION FOR DISASSEMBLY AND ASSEMBLY ..............................................7

5. TROUBLESHOOTING GUIDE ................................................................................10

6. EXPLODED VIEW AND PARTS LIST.....................................................................15

7. WIRING DIAGRAM ..................................................................................................23

NO. ITEM SPECIFICATIONS

1 POWER VOLTAGE AC 127V

SOURCE FREQUENCY 60Hz

2 POWER WASH 330W

CONSUMPTION

SPIN 180W

3 DIMENSION NET : 813X500X930, PACKED UP : 830X530X970 (WXDXH)

4 MACHINE WEIGHT NET : 29kg, PACKED UP : 32kg

5 WASHING COURSE STRONG, NORMAL

6 WATER LEVEL HIGH:62l, MEDIUM:54l, LOW:47l

7 REVOLUTION WASH 100 rpm

PER MINUTE SPIN 1700 rpm

8 TIMER WASH MAX. 15 min., Manual operation

SPIN MAX. 5 min., Manual operation

9 WASHER TYPE AGITATOR TYPE

10 SPIN TYPE CENTRIFUGALLY SEPARATED TYPE

MAXIMUM MASS

WASH 7.0 kg

OF TEXTILE SPIN 5.5 kg

12 WATER SUPPLY MANUAL

13 SPIN RINSE O

14 OUTLET OF DRAIN HOSE REAR

1. SPECIFICATIONS

SPECIFICATIONS

2. EXTERNAL VIEW

STRUCTURE

Structure Of The Wash Machine

F unctions of Control Panel

11WATER INLET - WASH

Connect inlet hose to supply water in the wash tub.

22WASH TIMER

Use to select the desired time for washing or rins-

ing.

33WASH ACTION

Use to select wash action. (“STRONG”, “NORMAL”)

44LEVER SELECTOR

Select “WASH.RINSE” for washing or rinsing, and

“DRAIN” to drain the water. (In case pump model,

turn on the DRAIN PUMP.) “OFF to turn off the

DRAIN PUMP. (Only pump model)

55SPIN TIMER

Used to select the desired time for spinning.

66WATER INLET - SPIN

Connect inlet hose to supply water in the spin tub.

DRAIN STRAINER

COVER SAFETY

DOOR SPIN

BASKET SPIN

PLATE T

DRAIN HOSE

CABINET

TUB

PUL SATOR

DOOR WASH

PANEL B

GUIDE FILTER

WATER INLET

WASH TUB

WASH TIMER WASH ACTION

NORMAL WASH/RINSE

OFF

DRAIN

STRONG

VALVE

SELECTOR

SPIN TIMER WATER INLET

SPIN TUB

FUNCTION

The main switch remains ON during the washing time set by turning the timer knob.

At the same time, the internal switch T1 and T2 which provide power to WASH MOTOR alternately at assigned Intervals.

Select switch knob sets the wash type by means of controlling the interval of internal switch contact.

STRUCTURE AND PRINCIPLE OF ACTIVATION

3. PRINCIPLES OF OPERATION AND EXPLANATION OF FUNCTIONS

CONTROL PANEL

W ash Timer

CIRCUIT DIAGRAM

PROCEDURE

FUNCTION

The spin timer is the switch providing power to the SPIN MOTOR(DRAIN PUMP MOTOR) during the set spin dry

time, and is a spring-type time switch comes on upon turning and those contact points comes off after the set time.

STRUCTURE AND PRINCIPLE OF ACTIVATION

1) The main shaft turns due to the unwinding force when the spin timer is turned, the spring wound with that force

being delivered through each gear and the spring slowly unwinding at a speed finally controlled by the angle

assembly.

2) The contact point Turns ON and the assembly angle is set in motion which is in the CAM groove in the OFF

state, comes off the groove when the main shaft is turned to wind the spring. The contact point turns OFF,

return to CAM groove when the spring unwind completely.

SAFETY DEVICE FOR BASKET SPIN

The BASKET SPIN is an apparatus which eliminates the water from the laundry through centrifugal separation

generated by rapid revolution(approximately 1,600rpm for 60Hz). Accordingly, there are a DOOR SWITCH to cut

off the power going into the DOOR SPIN is opened and a brake system to stop the rotating BASKET SPIN.

DOOR SWITCH (Option)

When the DOOR SPIN is opened during spinning, the DOOR

SWITCH LEVER which sites atop the DOOR SPIN falls off the

contact, and cuts off the power going into the SPIN MOTOR.

Spin Timer

PROCEDURE

BRAKE SYSTEM (Option)

When the DOOR SPIN is opened, LINK WIRE which connect

to DOOR SPIN loosens. And then the BRAKE BAND touches

the DRUM COUPLING assemply and stops the SPIN DRYER

as it is pulled by the SPRING in the BRAKE FIX PLATE

assembly.

BRAKE BAND GAP CONTROL METHOD

(Option)

The BAND BRAKE works best when the gap between it and

the DRUM COUPLING is about 2mm when the DOOR SPIN

is closed. The SPIN DRYER stops slowly if the gap between

the two is too narrow, the SPIN DRYER revolution is affected

and the PLATE CONTROL WIRE may be adjusted to main-

tain the BRAKE BAND gap adequately.

WASH DECELERATOR ASSEMBLY

The initial deceleration following the activation of the WASH MOTOR takes place through the PULLEY MOTOR

and PULLEY PULSATOR, and the secondary deceleration is done by the gear in the GEAR HOUSING which also

increeases their revolution strength. This revolution speed and strength is delivered to the PULSATOR, which is

then able to cause water current that is strong yet soft so that wash loads are not damaged.

PLATE

CO NTROL WIRE

BASE

SKET SPI N

AGITATOR ASS’Y

PULLEY

MOTOR

PULLEY AGITATOR

V-BELT

GEAR HOUSING

MOTOR WASH

About 1,700rpm

M-Pully (4:1)

PULLEY PULSATOR

About 425rpm

AGITATOR

About 100rpm

G/H (4.18:1)

PROCEDURE

GEAR HOUSING ASS’Y

The GRAR HOUSING ASSEMBLY is a transmission device which turns the Agitator at 4.18:1 lowered speed

through the gear unit assembly which receives power at the GEAR SHAFT UNIT.

1) The two sides of the GEAR SHAFT UNIT are supported by the

OILLESS BEARING in the GEAR HOUSING ASSEMBLY.

2) The GEAR UNIT ASSEMBLY is connected to the GEAR

SHAFT 1 and GEAR SHAFT UNIT by the GEAR and GEAR

UNIT respectively.

3) The two sides of GEAR SHAFT 1 are supported by the OIL

SEAL and OILLESS BEARING in the GEAR HOUSING

ASSEMBLY.

SPIN BELLOWS ASS’Y

The wrinkled rubber device on the botton of the BASKET SPIN is

called SPIN BELLOWS ASSEMBLY.

It has a waterseal and a oilless metal inside to prevent leakage

and so that the BASKET SPIN may work smoothly.

CLEANING THE OVERFLOW FILTER

1) Pull the overflow filter out from the wash tub by tugging.

2) Wash off, remove lint from the filter and also clean around the

overflow hose.

3) Reassemble by matching the two protrusions at the bottom of

the filter to the slits in the wash tub and then fix the filter into

position.

CLEANING THE DRAIN FILTER

1) To remove the agitator, remove the lint filter assembly.

2) Remove the screw from agitat and pull the agitator upward.

3) Using screw driver undo the securing screws.

4) Rinse the water and reinstal the lint filter.

SHAFT AGITATOR

OILLESS METAL

GEAR

INNER GEAR

OILLESS METAL

SHAFT PULLEY

SPIN DRYER

SPIN DRYER SHAFT

BELLOWS

SPIN TUB

BELLOWS PACKING

CRUM COUPLING

OILLESS METAL

WATER SEAL

STRUCTURE

F ilt e r

4. DIRECTION FOR DISASSEMBOY AND ASSEMBLY

DIRECTIONS

1. Remove 5 screws on the panel 2. Remove 7 screws on the cover B.

R eplacing Wash Timer And Spin Timer

3. Remove connector and link valve. 4. Remove knob and 2 screws on the bracket panel.

5. Remove control lever and timer.

CONNECTION

1. Remove 2 screws on the cover B. 2. Separae harness as connectors.

R eplacing Motor For Spin And Was h

3. Remove bolt and nut on the upper side of the drum

coupling as and lift up the basket spin.

4. Remove 1 screw fixing cabinet.

7. Remove 3 screws on the base and Remove wash

motor.

8. Remove 3 screws and spin motor.

5. Remove bolt connecting motor pulley and pulsator

pulley.

6. Remove panel front and 3 screws on flange of the

tub. And lift up the tub assembly.

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