Daewoo DWF-200A User manual

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Service Manual

Auto Washer

Model: DWF-200A

DAEWOO ELECTRONICS CORP.

S/M No. : WF200A01

http : //svc.dwe.co.kr Jul. 2003

✔Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you

need the latest parts information, please refer to PPL(Parts

Price List) in Service Information Center (http://svc.dwe.co.kr).

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHING MACHINE

Contents

1. SPECIFICATIONS 2

2. STRUCTURE OF THE WASHING MACHINE 3

3. DIRECTIONS FOR INSTALLATION AND USE 4

INSTALLATION OF THE UNDER BASE COVER 4

HOW TO INSTALL ON AN INCLINED PLACE 4

HOW TO CONNECT THE INLET HOSE 5

HOW TO CLEAN THE FILTER 6

4. FEATURE AND TECHNICAL EXPLANATION 7

FEATURE OF THE WASHING MACHINE 7

WATER CURRENT TO ADJUST THE UNBALANCED LOAD 7

AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH 7

FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE 8

AUTOMATIC DRAINING TIME ADJUSTMENT 8

AUTOMATIC UNBALANCE ADJUSTMENT 9

CIRCULATING-WATER COURSE AND LINT FILTER 9

LINT FILTER 10

RESIDUAL TIME DISPLAY 10

DRAIN MOTOR 10

GEAR MECHANISM ASS’Y 11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT 12

GEAR MECHANISM ASS’Y REPLACEMENT 12

MOTOR SYNCRONOUS AND VALVE REPLACEMENT 14

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH

SPRING PROBLEM 15

THE STRUCTURE OF GEAR MECHANISM 15

HOW TO CHECK THE CLUTCH SPRING PROBLEM 16

THE PROCESS OF DISASSEMBLE 17

THE PROCESS OF ASSEMBLE 19

REPLACE THE CASE FILTER ASSY 21

7. TROUBLE SHOOTING GUIDE 22

CONCERNING WATER SUPPLY 22

CONCERNING WASHING 23

CONCERNING DRAINING 24

CONCERNING SPINING 25

CONCERNING OPERATING 26

8. PRESENTATION OF THE P.C.B ASS’Y 27

APPENDIX

WIRING DIAGRAM 28

PARTS DIAGRAM 30

PARTS LIST 34

CIRCUIT DIAGRAM 37

1. SPECIFICATIONS

2

SPECIFICATIONS

NO. ITEM DWF-200A

1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE

2 POWER CONSUMPTION

3 MACHINE WEIGHT

4 DIMENSION (WXHXD)

5 WASHING COURSE

6 WATER CONSUMPTION

7 WATER LEVEL SELECTOR

8 OPERATING WATER PRESSURE 0.3kgf/cm2~8kgf/cm2 (2.94 N/cm2~78.4N/cm2)

50Hz

60Hz

10 PULSATOR 6 WINGS (Ø406mm)

11 WATER LEVEL CONTROL ELECTRONICAL SENSOR

12 GEAR MECHANISM ASS’Y HELICAL GEAR

13 LINT FILTER O

14 SOFTENER INLET O

15 FUNCTION FOR SOAK WASH O

16 ALARM SIGNAL O

17 RESIDUAL TIME DISPLAY O

18 AUTO. WATER SUPPLY O

19

FUNCTION FOR BUBBLE AND RADICAL

O

20 AUTO RE-FEED WATER O

21 AUTO POWER OFF O

50Hz

60Hz

480W

550W

NON-PUMP

47Kg

PUMP

48Kg

FULL AUTOMATIC 6 COURSE

(FUZZY, HEAVY, BLANKET, LIGHT, ECONOMIC, DELICATE)

630 X 1070 X 670

250 L

HIGH 97 L

MEDIUM 77 L

LOW 62 L

E.LOW 56 L

WASH : 125 - 140 RPM, SPIN : 640 - 675 RPM

WASH : 130 - 150 RPM, SPIN : 710 -740 RPM

* : POUR DIRECTLY INTO TUB AFTER FINAL RINSE.

REVOLUTION

PER MINUTE

In case of moving Washing Machine, please

follow the following picture.

NOTES

DRYTEN [OPTION]

HOSE DRAIN [FOR PUMP]

COVER UNDER (OPTION)

HOSE DRAIN CLAMP

WATER TAP ADAPTER

HOSE DRAIN[FOR NONPUMP]

INLET HOSE

CONNECTOR INLET [OPTION]

2. STRUCTURE OF THE WASHING MACHINE

3

STRUCTURE

•HOT WATER TAP

•COLD WATER TAP

After using the washer,

close the water tap, In case

of the single valve model,

there is no hot water valve.

After using the washer,

close the water tap

•CASE DETERGENT

AND SOFTENER

•BLEACH INLET

•ADJUSTABLE LEG

•CONTROL PANEL

•HOSE DRAIN

•POWER CORD

In case of 3-wire power cord

ground wire will not be provided

•GROUND WIRE(OPTION)

•LINT FILTER(2EA)

•DOOR

A ccessories (Full Option)

The parts and features of your washer are illustrated on this page.

Become familiar with all parts and features before using your washer.

NOTE

•The drawings in this book may vary from your washer model.

They are designed to show the different features of all models covered by this book,

Your model may not include all features.

DRYTEN

UP

3. DIRECTIONS FOR INSTALLATION AND USE

4

DIRECTIONS

The openings must not

be obstructed by carpet-

ing when the washing

machine is installed on a

carpeted floor.

Installation Of The Noise Inulation Plate

How To Install On An Inclined Place

The place where it would be exposed to

direct sunlight.

The place nearby a heater or heat appli-

ance.

The place where it would be supposed

to be frozen in winter.

The kitchen with coal gas and a damp

place like a bathroom.

NOTES

10Cm

Install the washer on a horizontal

solid floor. If the washer is installed

on an unsuitable floor, it could make

considerable noise and vibration.

Installing Place

Never install in these places

2Push the noise insulation plate

into the end, which decrease

the noise made by this washer.

1The packing box

opened, there is a

noise insulation plate

at the bottom of the back

2Check the Horizon

Status

Check the position of tub above

the center of the washer.

1Horizon

Setting

After controlling the height

by turning the adjustable

leg, let the washer put

down to the ground.

Keep the machine body

more than 25cm apart from

the wall surface. It will

make easy cleaning the

drain filter which is equipped

at the back side of it. And if

it comes into contract vibra-

tion may occur.

5

CONNECTION

FOR ORDINARY TAP

6Connect the inlet hose adapter

of the hose to the water inlet of

the washer by turning it clock-

wise to be fixed tightly.

•Please check the rubber packing

inside the inlet hose adapter of

the hose.

1Pull down the collar

of the inlet hose to

separate it from the

water tap adapter. 2Loosen the four

screws at the water

tap adapter, but don’t

loosen the screws until

they are separated from

the water tap adapter.

4Remove the tape,

and screw connector

B into connect A tightly. 5Connect the inlet

hose to the water tap

adapter by puling down

the collar of the hose end.

3Connect the water tap

adapter to the water tap tight-

en the four screws evenly

while pushing up the adapter

so that the rubber packing

can stick to the water tap

tightly.

How to Connect the Inlet Hose

Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.

In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet

valve.

Do not over tighten : this could cause damage to couplings.

FOR SCREW-SHAPED TAP 3Insert the inlet hose adapter

into the water inlet of a washer

and turn it to be fixed.

•Check the packing in the inlet

1Connect the inlet

hose to the water tap

by screwing the con-

nector D tightly. 2Connect the connec-

tor-inlet supplied if

necessary.

Inlet Hose

Connector D Rubber

Packing

Connector C

Connector

Inlet

Rubber

Packing

Connector D

Connector C

Hose

TAPE

Connector B

Connector A

6

CONVENIENCE

How To Clean The Filter

4

Remove the dirt

from the inlet filter

with a brush.

1

Pull the

power plug

out before

cleaning it.

2

Turn off the

water supply

to the washer

and sperate the

inlet hose.

3

Pull the

inlet filter out.

CLEANING THE LINT FILTER

CLEANING THE WATER INLET FILTER

•Clean the filter when water leaks from, the water inlet.

CLEANING THE DRAIN FILTER

•In case “U”shape drain hose, this filter’s equipped at the back side of washer.

•This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...

•If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

3Return the filter as it was, and

insert the filter frame into the

slot.

1Pull the Filter frame

upward. 2Turn the lint filter

inside out, wash to

the lint off with water.

1Put down the

remained water in the

hose. And put a container

under the filter to collect

water.

2Turn the cap counter

clockwise. 3Pull out the filter assembly off

the case of the main body.

6Turn the cap clockwise tightly.

4Clean the drain filter

removing the foreign

stuffs. 5

Put in the filter along the

guiding prominence of the

case. Please note the left

position of the filter adjusting

the groove to the guide rib.

FILTER CONTAINER

CAP

SLIT

CASE

FILTER

CAP

CAP

FILTER

CAP

FILTER CASE

GUIDE

RIB

SLIT

CAP

Filter Frame

Lint Filter

4. FEATURE AND TECHNICAL EXPLANATION

7

FEATURE

WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••

MOTOR C.W

SINGAL C.C.W

TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••

35 SEC. (About 29 Times)

Feature of the Washing Machine

1First applying the Radical Technology in the world ... go beyond washing, sterilize your colthes and deodorize a bad

smell.

2The first air bubble washing system in the world.

3Quiet washing through the innovational low-noise design.

4Improving washing performance by more than 35%, while reducing power consumption by 40%.

5The laundry detergent dissolves well in water because of the air bubble washing system.

6The adoption of the water currents to adjust the unbalanced load.

7One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35

seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)

EFFECT

It reduces vibration and noise effectively while spinning.

WATER FLOW

Automatic Water Supply System For Blanket Wash

The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after

2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select-

ed water level is reached.

8

FEATURE

FUNCTIONAL PRINCIPLE

1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to

“OFF”point

2 In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole = D + 90 Residual drain time.

The time remembered by micom.

FUNCTIONAL PRINCIPLE

Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the

rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

Draining Good draining The washer begins spin process after drainage.

condition Bad draining Draininig time is prolonged.

No draining Program is stopped and gives the alarm.

Drain Time Movement of the Program

Less than Continue draining

15 minutes

More than Program stops and gives the alarm with blinked on display lamp.

15 minutes

Functional Principle of Bubble Washing Machine

ACROSS SECTION

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition.

Air bubble

Tub

Outer tub

Pulsator

9

FEATURE

Contact of safety switch Lid closing

Lid opening

Contact lever A

Normal (ON)

Position of

unbalanced load (OFF)

Automatic Unbalance Adjustment

Circulating-Water Course and Lint Filter

The alarm finished when you close the lid after opening

it. Check the unbalance of the wash load and the instal-

lation condition.

NOTES

Filter Tub

Outer tub

Water

channel

Pulsator

This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE

1When the lid is closed, the safety switch con-

tact is “ON”position.

2In case that wash loads get uneven during

spin, the outer tub hits the safety switch

due to the serious vibration, and the spin

process is interrupted.

3In case that P.C.B. ASS’Y gets “OFF”signal

from the safety switch, spin process are

stopped and rinse process is started auto-

matically by P.C.B. ASS’Y.

4If the safety switch is operated due to the

unbalance of the tub, the program is

stopped and the alarm is given.

CIRCULATING-WATER

The washing and rinsing effects have been

improved by adopting the water system in

which water in the tub is circulated in a

designed pattern.

When the pulsator rotates during the washing

or rinsing process, the water below the pul-

sator fans creates a water currents as shown

in figure.

The water is then discharged from the upper

part of the tub through the water channel.

About 40 L/min. water is circulated at the ‘high’

water level, standard wash load and standard

water currents.