Crosley CAHE25ER12 User manual

installation instructions

For Heavy Duty (FAS Models) and

Median (FAM Models) Air Conditioners

Please read ALL instructions before installing.Two penple are

recommended to install this product.If anew electrical outlet

is required,have the outlet installed by a qualified electrician

belbre installing unit, See#5 ill Preliminary hlstruetions

lullowing. SAFETY LOCKAND

Preliminary instructions

Do the following bel_we starting to install unit.See ilh_strations

below.

Check dimensions of ynur unit to determine model type:

Heavy duty (FAS) Median (FAM)

Unfl ileight: 18.>, 8 17.58"

Unit Width: 23 L,¢,

Min. Window Opening: 19" 18 _'¢'o

Min. Window Width: 31" 26 _ "

Max. Windov_, Widlh: 43" 40 L2"

1. Cheek windnw opening size - the mnuntiug parts f_lrnished

_ith this air conditioner are made to install in a wooden

sill double-hung window.The standard parts are for

wiudox_ dimensions listed above.Open sash to a minimum

of 19"(483mm). (FIG. 1)

2. Check condition of window - all wood parts of window

most be in good shape and able to firmly hold the needed

screws.If not, make repairs before installing unit.

FIG. 1

_ _SASH T

19" MIN

1/2" MIN

STORM WINDOW FRAME OR

OTHER OBSTRUCTION

(LEFT)

LOOKNUT WINDOW SUPPORT

3/4,, LONG _ _RACKET

_OkAk_rHKA D "_-l_ Sl_k N G L E

BRACKET

Cheek your storm windows -if your storm window

frame does not allow the Clearance required, correct by

adding a piece of wood as shown in FIG.2, or by removing

storm window while room air conditioner is being installed,

(continued)

FIG. 2_ASH

19" MIN

1/2" MIN ! 1/2" MIN

T--TH ,

BOARD THICKNESS AS

EQUIRED, ALONG

} _ ENTIRESTOOL, FASTEN

STORM WINDOW FRAME OR WITH TWO NAILS OR

OTHER OBSTRUCTION SCREWS.

P/N 66129901164

4. CHECK FOR ANYTHING THAT COULD BLOCK

AIRFLOW- check area outside of window for things

such as shrubs, lrees, or awnings. Inside, be sure

furniture, drapes, or blinds will not stop proper air flow.

S. Check the availaMe electrical service - lmwer supply mtt_t

be the same as that shown on the unit serial nameplate.

(See Owner's Guide for serial plate location.)Power cord

is 48"long. Be sure you have an outlet near.

Tools Required

a large flat blade screwdriver

tape measure

adjustable wrench or pliers

pencil

Level

Socket wrenches

Phillips screwdriver

All models have a 3-prong service plug to provide proper

service and safe positive grouding. Do not change plug in

any way. Do not use an adapter plug. If your present wall

outlet does not match yore plug, call a qualified eleclriciml

lo make the needed change.

Avoid firehazed o1"electric

shoclcDonot useanextensioncolvlo1"an

adaptorplug.Donotremoveanyp!ongfrom

thepower cord.

Crounding _rpe _all

receptacle

plug anti current

detection device

6. Carefully unpack air conditioner - remove all packing

material Protect floor or caq)et fi'om damage. Two

people should be used to move and install unit.

Hardware (in plastic bag)

Washer Head

Locking Scre,s

For '_indow panels

3/4" Long ttex-Head Screv\

Safety Lock

(_ 1:2" Long Scre,,

and tocknut

_)Q 3:'4" Long Flal

ttead Bolt and

Locknut

Sill Angle Bracket

_ Long hex-head

locking screw for

top angle, side

retainer 5/!6"

Long

Qly.

4ca.

2 ca.

Window Mounting

HRemove Chassis

1. Pull down front panel and remove filter. (See F[G. 1).

2. Lift front upwards and place to one side.

_install Top Angle

and Side Bracket

1. Attach lbam gasket to top angle above holes as

shown in FIG. 6.

3. Locate the four front screws and remove. These screws will

be needed to re-install the front later. (See FIG.2)

4. Pry away fi-ont from cabinet sides as per photo (see NG.3)

5. Gently lift front offunit and place to one side (See FIG.4).

6. Remove shipping screws from top of unit and also on the side

by the base if installed. (See FIG.9)

7. Hold the cabinet while pulling on the base handle, and care-

fully remove the unit. (See FIG.2)

8. Add two lbam inserts to holes in top of cabinet where

shipping screws were removed from.

2. Install top

angle and

side retainers

to cabinet as

shown in FIG. 6.

FIG. 6

Assemble Window

HFRier Panels

1. Place cabinet on floor, a bench, or a table.

2. Slide "I" section of window filler panel into side retainer

on the side of the cabinet (see Figures 7-8). Do both

sides.

FIG. 7

PLASTtC VqlN DOW FILLER

FILA_ME PANEI

FIG.9 FIG. 10

9. Your umt may come with internal packaging_TIllS

PACKAGING MUST BE REMOVED PRIOR TO

INSTAl,LING THE AIR CONDITIONF_ BACK

1NTO THE CABINET. (See FIG. 5).

SIDE

REIAINER

FIG. 8

..........................................Xii_i)_;Sf[:igiq_

TOP ( ABINET PLA srrlcFRAME

" (N

I SECTI) _,_N v,

LDO 'IIOLE

]qLLER

PAN L

3. Inserl lop and bottom Iegs of window filIer panel frame

into channel in the to angle and bottom rail. Do both

sides.

4. Insert washer head locking screws (2) into holes in

top leg of filler panel frame (see Step 6). Do not tolally

tighten. Allow leg to slide fi'cely. :;crows will be

tightened after Section 6.

Place Cabinet in

Window

I. Open x_indow and mark

center of windo_ stool.

2. Place cabinet in window with bottom stool angle firmly

scated over window stool as shown. Bring window

do_l tcmpomrily behind top angle k) hold cabinet in

place.

STOOL

3. Shift cabinet left or right as needed lo line up cenler of

cabineI on center line marked on sIool.

4. Faslen cabinel to window stool wifll 2 screws into

holcs.(You may wish to pre-drilI pilot holes.)

5. Add bottom rail seal over screws to v_indow stool.

Bottom

Rail Seal

o-,N //°

|nstaR Support

Bracket

I. Hold each support bracket flush against outside &sill,

and tight to bollom of cabinet as shown below. Mark

brackets al top level of sill, and remo_ e.

LEFI (_ /2" LONG S(REWS

SILL ANGLE

FLA'I HEAl) BOL'I

2 EACH REQ'D FOR EACIq

SUPPOR'I BIL_.(KE']

2. Assemble sill angle bracket to support brackets at the

marked posilion, as shown, lland tighten, but allow

for an3 changes later.

3. Install support brackets (with sill angle brackets

almched) to correct hole in bonom of cabinet as shown.

4. Tighten all 6 bolts securely.

/2" {ong screws

al_d locknuts

Extend Window Filler

Panels

1. Carefully raise windnw to expose filler panel locking

screws. Loosen screws so filler panels slide easily.

install Chassis into

Cabinet and install

Front to Unit

1. Lift air conditioner and carefully slide into cabinet

leaving 6" protruding.

2. _DO not push oll controls OR finned coils.

3. Be sure chassis is firmly seated towards rear of cabinet.

4. [nstallation of fl'ont is the reverse of removal outlined

in Section 1.

2. Extend panels to fill windo\_ opening completely.

Tighten locldng screws on top.

3. (lose windo_ behind top angle.

Install Window Lock

and Sash Seal

1. Trim sash seal tn fit _indow width. Insert into space

between upper and lower sashes.

SEAL

2. Attach right angle safety loci( as shown.

LOCK

314" long hex-

_ead screw

Thru-The-Wall Installation

NOTE: (onsult local building codes prior to installation,

or a qualified carpenter.

Select Wall Location

This air conditioner has aslide-out chassis, so that it can be

installed through an outside wall as specified below:

Heavy Duty (FAS) Median (FAM)

Max wall thickness 1If" 8"

IMPORTANT: Side louvers must never be blocked.

NOTE: All parts needed fur Thru-The-Wall Installation are

provided,except a wood frame, shims, and l tt wood screws 1#

1It- 1" long minimum). Select a wall surface that:

1. does not suppmt m_kjor structural loads such as the frame

construction at ends of windows, and under truss-bearing

points, etc.

2. does not have plumbing or wiring inside.

3. is near existing electrical outlets, or where another outlet

can be installed,

4. faces, and is not blocked to the area to be cooled.

5. allows unblocked airflow t'rom rear sides and end (outside)

of installed air conditioner.

Prepare Wall

1. Prepare wall in flame construction (including brick and

stucco veneer). Working from inside the room, find wall

stud nearest the center of area where air conditioner will

be installed (by sounding wall, or by magnetically finding

nails).

2. Cut or knock out a hole on each side of center stud.

3. Measure between inside edges of ever_ other stud as shown

in FIG. I.

FIG. t

3-318"MIN

(8.6 cm)

Carefully measure and cut an opening with the following

dimensions depending on your model. See FIGS. land 2.

WIDTH "X" inside model width plus twice the thickness

of framing material used.

HEIGHT "Y" inside model height plus twice the thickness

of framing material used.

Heavy Duty (FAS) Median (FAM)

Inside Frame Height: l g7is" (47.9cm) 18" 145.7cm)

Inside Frame Width: 263a" (67.9cm) 237/s" (6Ih6cm)

FIG. 2

8-112"

4. Build a wooden frame with the INSIDE dimensions of

your model listed above.(Measure twice remember...)

Frame depth should be the same as _all thickness. Fill in

the space from the opening to the studs with wood spacers,

as showu.

5. Nail framd to spacers to spacers with front flush with

dry wall.

NOTE: If wall thickness is 8-1/'2" o1"more, add alumhmnl

flashing o_er bottom of flame opening to assure no v_aler

can enter area between inner and outer wall.

I"LONG

\VOOD SCREW

F1G.2

Prepare and Instal!

Cabinet

Refer to Step 4 of Window Mounting for assembly of

support brackets.A wooden strip nailed lo the ou/side

wall should be used in conjunction with sill support

angle brackets.

1. Slide chassis from cabinet. Refer back to Step 1of

Window Mounting.

2. Place cabinet inlo opening with bottom rail msiing

finnly on botlom board of wooden frame.

3. Position cabinet to achieve proper slope tbr water removal.

(See FIG.t below.)

FIIG.I

5/16"

3/8"

3/4"PLUS

THICKNESS

SEE PARA 5

brakcet

Wooden si-rip

5. Screw or nail cabinet wooden flame using shims if

fi'anae is oversized, to eliminale distortion. Remember

m maintain proper slope as described in Step 3.

LEVEL

4. Secure bottom rail lo wood fi'ame vxillalwo large v,ood

screx_s l"(2.5 cm)Iong using the lwo holes in lhe bol:tom

of the channel resting on fi'ame.(See FIG.2 following) 6. Inslall chassis into cannel by following all steps in

Step 8 of Window Mounting.(continued)

OPTIONAL:Caulkingandinstallationof trimoninterior

wallmaybedone.Youcanbuywoodfromyourlocallumber

o1"hardwaresupply.Ontheoutside, caulk openings around k_p

and sides of cabinet, and all sides of wood sleeve to the opening.

NOTE: See Step 7, item 3 of Window Mounting Instructions

for bottom rail seal location.

Masonry Construction

!. Cut or build a wall opening in the masonry wail similar

to the frame construction(refer to Step 2 of Thru-the-WalI

Inslallation for a wall thickness greater lhan 8-1/2").

2. Secure cabinet in place using masonry nails, or the right

masom T anchor screws.(Another way to do Hlis is lo build

an in -between frame of 2x4 's as shown in lhe Step 2 Prepare

Wall illustmtions-but mal<c it double fi'amed on either side,

mid install belween masonry wall opening and cabincl.

Frame must be securely anchored lo masonry wail opening)

This way gives vel_ good louver clearance on eifl_erside ofcabinel.

3. install a linted lo support mason Uwail above cabine_.

Existing holes in cannel cgulbe used and/or additions holes

can be drilled to fasten cabinet m vmious positions.Be sure

that side louver clearalce is in accordance wilh Slop I above.

4. install exterior cabient supppon bmcl<els as shown in

Step 2of Thru-/he-Wall Installation.Caulk or flash if

neede, to provide a welher-tight seal around top and sides

of cabinet.

5. To complele installalion, apply wood 1rim molding

around room side projection of cabinet.

This manual suits for next models

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