Cornelius XTREME 631812001 Setup guide

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

1 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

631812001

631812002

631812003

631812004

631812020

631812040

631812041

MODEL NO.

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

2 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 161168006 Screw TC 8-32 HXWS 12

161090000 Screw TC 8-32 HXWS 10 (Marine)

2 164510000 Grommet Nut

3 166194001 Grille

630200510 Grille (Marine)

4 631500136 Front Panel Ass’y (See Figure 11)

167979015 Panel Fnt (Marine) (See Figure 11)

Item

No. Part No. Name

5 630201041 Cover, Electrical Box

630201247 Cover, Electrical Box (Marine)

6 318308000 Screw TR 10-32 PAPH 32

161168009 Screw MA 10-32 HX 48 (Marine)

7 630201049 Cover, Top

630000890 Cover, Top (Marine)

8 630900887 Splash Panel

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

3 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

SEE DETAIL A

SEE DETAIL B

DETAIL BDETAIL A

FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)

Item

No. Part No. Name

1 07578 Thread Cutting Screw, Phil Truss

Hd, No. 8-32 By 3/8-In. Long

2 630201039 Brace, Electrical Box

3Electrical Box Ass’y (See Figure 8)

4 165384000 Sheet Metal Screw, No. 8 By 1/2-In.

Long

5 630201197 Panel, Side

6 630900893 Washer, .340 I.D.

7 630900924 Switch, On/Off

8 630900798 Switch, Proximity

9 630900828 Cover, Evaporator, Large

10 630900870 Fitting, Placeholder

Item

No. Part No. Name

11 631500120 Water Distributor Ass’y (See Figure

12 630201206 Spacer, Brace, Electrical Box

13 164126000 Screw

14 630201171 Recess Panel

15 00311 Grommet

16 00987 Fitting

17 630900818 Tube, Vynl Mold

18 630201093 Bracket, Vynl Tube

19 164713001 Screw

20 162445002 Clip

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

4 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

SEE DETAIL A

DETAIL A

FIGURE 3. BUILD ASSEMBLY (AIR CONDENSER)

Item

No. Part No. Name

1 630201198 Wrap, Cabinet

2 165384000 Sheet Metal Screw, No. 8 By 1/2”

3 420906000 Tube, .265 I.D. (Not Shown)

4 630200935 Flange, Bulkhead

5 630900783 Fitting, Bulkhead

6 630201570 Flange, Bulkhead

7Condenser Ass’y (See Figure 7)

8 630900868 Pressure Sensor Ass’y

9Water Pump Ass’y (See Figure 10)

10 630900895 Hex Nut, No. 8-32

11 630900869 Pan, Water Wrap

12 161456016 Kit Compressor, 240V 60HZ

161456050 Kit Compressor, 230V 50HZ

13 164083005 Hex Nut, 5/16-18

14 164154001 Washer, .375 I.D.

15 165596002 Sleeve and Grommet

16 630900791 Solenoid Valve

17 630201205 Brace, Bulkhead

Item

No. Part No. Name

18 638006070 Tube, .375 I.D. (Not Shown)

19 Bulkhead Ass’y (See Figure 6)

20 164126000 Screw, SM 8 PHTR 16

21 165637009 Dump Valve

22 630201113 Bracket, Water Pan

23 630000879 Base

24 630201112 Bracket (Not Shown)

25 630201205 Clip

26 630900930 Tube, Vynl

27 161862005 Sensor Temp (Not Shown)

28 161426001 Clamp, Screw

29 630000877 Service Valve and Bracket Ass’y

(Not Shown)

30 166184003 Dryer

31 161921007 Expansion Valve

32 165629008 Hot Gas Valve

33 630900833 Water Pan

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

5 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

SEE DETAIL A

DETAIL A

SEE DETAIL B

DETAIL B

456

FIGURE 4. BUILD ASSEMBLY (REMOTE)

Item

No. Part No. Name

1 630201074 Wrap, Cabinet

2 165384000 Sheet Metal Screw, No. 8 By 1/2-In.

Long

3 420906000 Tube, .265 I.D. (Not Shown)

4 630200935 Flange, Bulkhead

5 630900783 Fitting, Bulkhead

6 630201570 Flange Bulkhead Fitting Flat

7 630201110 Panel, Back

8 630900868 Pressure Sensor Ass’y

9Water Pump Ass’y (See Figure 10)

10 630900895 Hex Nut, No. 8-32

11 630900869 Pan, Water, Wrap

12 631500147 Compressor, 240V 60HZ

13 164083005 Hex Nut, 5/16-18

14 164154001 Washer, .375 I.D.

15 630900964 Sleeve, Grommet

16 630900963 Grommet

17 630900791 Solenoid Valve

18 630201205 Brace, Bulkhead

19 166225000 Receiver

20 Bulkhead Ass’y (See Figure 6)

21 164126000 Sheet Metal Screw, Phil Truss Hd,

No. 8 By 1/2-In. Long

22 165637009 Dump Valve

23 630201113 Bracket, Water Pan

Item

No. Part No. Name

24 630000795 Base

25 164820914 Mounting Plate, Receiver

26 01022 Washer

27 09652 Hex Nut

28 630201112 Bracket (Not Shown)

29 164820913 Bracket, Receiver Top

30 630900833 Water Pan

31 630900930 Tube, Vynl

32 300098000 Button Plug

33 161426001 Clamp

34 630001142 Service Valve and Bracket Ass’y

35 166184003 Dryer

36 165384000 Screw

37 630901024 Expansion Valve

38 165629008 Hot Gas Valve

39 630000843 Switch Ass’y

40 165629011 Solenoid Valve

41 630900479 CRO Valve

42 41275 Check Valve

43 630001130 Foamed Accumulator Assembly

44 630201524 Accumulator Bracket

45 630901305 Compressor Crankcase (not shown)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

6 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

SEE DETAIL A DETAIL A

SEE DETAIL B

DETAIL B

1023

FIGURE 5. BUILD ASSEMBLY (WATER COOLED)

Item

No. Part No. Name

1 630201074 Wrap, Cabinet

2 165384000 Screw SM 8 HX 16

161090000 Screw TC 8-32 HXWS 10 (Marine)

3 420906000 Tube, .265 I.D.

4 630200935 Flange, Bulkhead

5 630900783 Fitting, Bulkhead

6 630201570 Flange, Bulkhead

7 630201089 Panel, Back

630000891 Panel, Back (Marine)

8 630900868 Pressure Sensor Ass’y

9Water Pump Ass’y (See Figure 10)

10 630900895 Hex Nut, No. 8-32

11 630900869 Pan, Water, Wrap

12 631500147 Compressor, 240V 60HZ

13 164083005 Hex Nut, 5/16-18

164083006 Hex Nut, 5/16-18 (Marine)

14 164154001 Washer, .375 I.D.

164154002 Washer Ft .312 I.D. (Marine)

15 630900964 Sleeve, Grommet

16 630900963 Grommet

17 630900791 Solenoid Valve

Item

No. Part No. Name

18 630201038 Brace, Bulkhead

19 630901138 Water Coil Ass’y

20 Bulkhead Ass’y (See Figure 6)

21 164126000 Sheet Metal Screw, Phil Truss Hd,

No. 8 By 1/2-In. Long

22 165637009 Dump Valve

23 630201113 Bracket, Water Pan

24 630000811 Base

25 630000959 Tube Ass’y

26 630000909 Tube Ass’y, Water Inlet

27 164832010 Tube Ass’y, Water Outlet

28 630201112 Bracket (Not Shown)

29 300098000 Button Plug

30 630900930 Tube, Vynl

31 161426001 Clamp

32 00214 Washer

33 164980002 Valve, Water Regulator

34 161189000 Washer

35 630201333 Clamp, Water Coil

36 630900833 Water Pan

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

7 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

FIGURE 6. BULKHEAD ASSEMBLY

Item

No. Part No. Name

1 630900903 Clip

2 630900847

630900899

Panel, Bulkhead Left

Panel, Bulkhead, Right

3 630900844 Bulkhead, Rear

4 630901121 Screw SM 8 HXWS 16 SS

5 630900833 Pan, Water, Large, Right

630900835 Pan, Water, Large, Left

6 630900892 Plug

7 630900863 Frame, Evaporator, Left

630900862 Frame, Evaporator, Right

8 630900781 Deflector, Water

9 630201024 Gasket, Frame, Top and Bottom

10 631500141

631500119

Kit Service Evap Frame Left

(Standard Cube)

Kit Service Evap Frame Right

(Standard Cube)

Item

No. Part No. Name

631500142

631500137

Kit Service Evap Frame Left (Large)

Kit Service Evap Frame Right

(Large)

11 630201029 Gasket, Side, Left

630201030 Gasket, Side, Right

12 630901495 Nut Nylock Nylon 8–32

13 630900857 Frame, Evaporator, Bottom

14 630900896 Sheet Metal Screw, Hex Hd, No. 14

by 5/8”(Not Shown)

15 630000829 Evaporator Line, Upper, Left

630250120 Evaporator Line, Upper, Right

16 630000829 Evaporator Line, Lower, Left

630250120 Evaporator Line, Lower, Right

17 630900895 Nut

18 630201243 Bracket, Evaporator Frame Support

19 630900896 Screw

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

8 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

FIGURE 7. CONDENSER ASSEMBLY

Item

No. Part No. Name

1 161870005 Condenser Coil

2 630201199 Shroud, Condenser

3 630900190 Sheet Metal Screw, Phil Pan Hd, No.

8 By 3/8-In. Long

4 630900889 Well Nut, 1/4-20

5 630900309 Fan Blade

6 630900919 Bracket, Motor

Item

No. Part No. Name

7 23978 Washer, .690 I.D.

8 165294000 Machine Screw, Hex Hd, 1/4-20 By

1-In. Long

9 166181011 Motor Cond 230V 50HZ

630900308 Motor Cond 240V 60HZ

10 03612 Machine Screw, Hex Hd, No. 8-36

By 1/2-In. Long

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

9 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

FIGURE 8. ELECTRICAL BOX ASSEMBLY

Item

No. Part No. Name

1 630900789 Control Board

2 07578 Thread Cutting Screw, Phil Truss

Hd, No. 8-32 By 3/8-In. Long

3 40713 Relay, 208/240V 50/60HZ

4 630460105 Spacer, Control Board

5 638090242 Relay, Start 230V 50HZ

40285 Relay, Start (Air)

630900965 Relay, Start (Remote and Water)

6 161838002 Terminal Block

7 630900905 Switch

8 630200166 Strap, Capacitor

Item

No. Part No. Name

9 161192005 Capacitor, Run 240V 50/60HZ (Air)

630900967 Capacitor, Run (Remote and Water)

10 41044 Capacitor, Start (Air)

630901026 Capacitor, Start (Remote and Water)

161165013 Capacitor, Start 230V 50HZ

11 03611 Bushing

12 630201035 Wrap, Electrical Box

630201246 Wrap, Electrical Box (Marine)

IMI CORNELIUS INC.

www.cornelius.com

ILLUSTRATED PARTS LIST

Manual Part No. 630460193IPL

7–22–2005

IMI Cornelius Co., 2005

XTREME ICE (1230)

10 of 11

Rev B

XTREME ICE MAKER (1230 SERIES)

Item

No. Part No. Name

1 630900883 Plug

2 630900780 Distributor, Water, Inner

3 630900809 O-Ring, .075 I.D.

4 630900779 Distributor, Water, Inner, Barb

5 630900777 Distributor Ass’y, Water

FIGURE 9. WATER DISTRIBUTOR ASSEMBLY

Item

No. Part No. Name

1 630900881 Tube, Pump to Dump Valve

2 630900796 Pump, Water, 240V 50/60HZ

3 630900980 Tube, Pump to Distributor

4 163242002 Clamp

FIGURE 10. WATER PUMP ASSEMBLY

Item

No. Part No. Name

1 630201200 Cover, Front

2 630900853 Cap, Front Panel

3 630201201 Rail, Front Panel, Left

4 630201202 Rail, Front Panel, Right

FIGURE 11. FRONT PANEL ASSEMBLY

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