Cornelius VIPER User manual

Viper Faceplate Spacer Kit Installation Instructions

INSTALLATION INSTRUCTIONS

VIPER FACEPLATE SPACER INSTALLATION

SAFETY INSTRUCTIONS

WARNING:

Before starting installation, read and understand all safety label and warnings on the machine. Also review and

understand all safety instructions in the owners, installation and service manuals.

Failure to comply could result in serious injury, death or damage to the equipment.

QUALIFIED SERVICE PERSONNEL

WARNING:

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.

All wiring and plumbing must conform to national and local codes. Failure to comply could

result in serious injury, death or equipment damage.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued

protection observe the following:

WARNING:

Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all

power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

CAUTION:

Always be sure to keep area around the unit clean and free of clutter.

Failure to keep this area clean may result in injury or equipment damage.

Revision Date: July 22, 2020 www.cornelius.com Revision: A

Viper Faceplate Spacer Kit Installation Instructions

FACEPLATE SPACER INSTALLATION

NOTE: Install Faceplate Spacers to prevent potential barrel damage and align the Faceplate evenly

on the barrel’s 4 threaded rods. The Faceplate Spacers are part of a kit or can be acquired

individually; see below for all available configurations.

PART NUMBERS OF ALL AVAILABLE CONFIGURATIONS:

KIT Part List:

Please contact Marmon Link at 1-800-238-3600 with questions regarding the purchase of Faceplate Spacers.

UNIT PREPARATION FOR FACEPLATE SPACER UPGRADE:

Table 2.

Table 1.

Sl. No. Part No. Description

1. 629097945-2 2 Flavor Faceplate Spacer Kit

2. 629097945-3 3 Flavor Faceplate Spacer Kit

3. 629097945-4 4 Flavor Faceplate Spacer Kit

4. 620072813 - Individual Part Number

Step Action

1. Defrost the barrel and purge the product.

2. When purging is complete, disconnect power from the unit.

Open the relief valve on the front of the barrel to ensure that pressure is released.

NOTE: BARREL PRESSURE MUST BE RELIEVED BEFORE REMOVING THE

FACEPLATE!

4. Remove the four (4) 3/4 in. nuts from the faceplate and slowly remove the faceplate

from the unit.

Viper Faceplate Spacer Kit Installation Instructions

INSTALLATION INSTRUCTION

Table 3. Installation Procedure

Step Action

Install four (4) new Faceplate Spacers over

the threaded rods. Push the spacers back

until they are flush with the foam pack. if the

spacers are difficult to push in then the

installation of faceplate will ensure they are

seated properly.

Figure 1. Faceplate Spacers Installation

Slide the faceplate into place until it contacts

all 4 Faceplate Spacers and the gasket is

fully compressed against the inside of the

barrel.

Figure 2. Faceplate Installation

Install the four (4) washers and hand tighten

the four (4) mounting nuts. Additional turns

might be required if the spacers are not flush

with the foam pack, as per Step 1. After con-

firming the spacers are flush with the face-

plate and the foam pack, use a ¾” wrench to

tighten the nuts an additional ¼ turn. Be

careful not to over-tighten the nuts or crack-

ing of the faceplate may result.

A properly installed Faceplate will have all

four (4) mounting nuts flush with the

threaded rods, See Figure 3. An improperly

installed Faceplate will have over-tightened

mounting nuts, See Figure 4. This scenario

needs to be avoided to prevent barrel dam-

age, even though it’s highly unlikely with the

Faceplate Spacers installed.

4. Sanitize the system per the “Sanitizing the System” procedure below.

5. Refill the barrel with product.

6. Perform a motor calibration.

7. Faceplate Spacer and Faceplate installation is completed.

Figure 3. Properly Figure 4. Over

Tightened nut Tightened nut

Viper Faceplate Spacer Kit Installation Instructions

SANITIZING THE SYSTEM

The sanitizing process consists of emptying the barrel, washing the lines and barrel, cleaning the BIB connectors,

rinsing and refilling the system.

Suggested Sanitizers

KAY-5® Sanitizer/Cleaner (100 PPM)

Mix one packet of KAY-5® Sanitizer/Cleaner per 2.5 gallons of tap water [70°-100°F (24°-35°C)] according to

manufacturer's instructions to ensure 100 PPM of available chlorine.

Household Bleach (200 PPM)

For 6% Sodium Hypochlorite bleach, mix 2.5 fl oz (75mL) in 5 gallons of tap water [70°-100°F (24°-35°C)]. For

5.25% Sodium Hypochlorite bleach, mix 2.2 fl oz (66mL) of bleach in 5 gallons of tap water [75°-95°F (24°-35°C)].

This will ensure a bleach solution of 200 PPM of available chlorine.

SANITIZING THE BARREL

Sanitize the syrup system and barrel by performing the procedure shown below Table.

Table 4. Sanitizing the Barrel

Step Action

Use a clean 5-gallon bucket filled with a sanitizing solution and water at a temperature of 90º

F to 110º F (32º C to 43º C) Prepare the sanitizing solution according to the instructions in the

“Suggested Sanitizers” section above.

2. Connect a sanitizing fitting (p/n cc 28688) to the BIB connector. Put the connector in the

bucket of sanitizing solution.

3. Make sure the Product/BRIX valve is in the BRIX position.

Hold waste container under the BRIX tube to collect flush water from the syrup line and open

the manual syrup flow valve to start filling the syrup line with sanitizing solution. Continue to

hold the syrup flow valve open until sanitizing solution starts coming out of the BRIX tube.

5. Turn the Product/BRIX valve in the Product position.

6. Manually override (open) the syrup flow valve to fill the barrel with sanitizing solution.

7. Fill the barrel with sanitizing solution by opening the faceplate relief valve until sanitizing solu-

tion comes out of the relief port.

8. Hold a 16 oz. cup under the dispense valve. Hold the dispense valve fully open until the cup

is full.

9. Use the brush provided with the unit to clean the relief port and clean the outlet of the dis-

pense valve with sanitizing solution.

10.

From the Barrel Status menu, press the SPIN button while highlighting the appropriate barrel.

This starts the scraper blades. Allow blade to operate for minimum of 10, but no more than

15 minutes. Turn the scrapper blade off by pressing the OFF button.

11. Place a large container under the dispense valve and drain as much sanitizing solution as

possible from the barrel.

12.

When the pressure in the barrel drops, from the Barrel Maintenance menu, press the PURGE

button to re-pressurize the barrel with CO2. As sanitizing solution level lowers in the barrel,

partially close the valve to avoid spurting.

Viper Faceplate Spacer Kit Installation Instructions

FLUSHING THE SYSTEM

Flush the wash water from the system by performing the procedure in Below Table.

CAUTION:

Flush the system thoroughly, residual sanitizing solution left in the system may create a health hazard.

Table 5. Flushing the System

Step Action

1. Turn the Product/BRIX valve to the Product position.

2. Manually open the manual water flow valve to start filling the barrel with wash water. At the

same time, open the faceplate relief valve until water comes out.

From the Barrel Status menu, press the SPIN button while highlighting the appropriate bar-

rel. This starts the scraper blade. Allow the blade to operate for fifteen seconds, then turn

barrel OFF by pressing the OFF button.

4. To drain the water from the system, turn the barrel OFF.

Place a container under the barrel dispensing valve. Open the dispensing valve and dis-

pense all rinse water from the barrel. When the pressure in the barrel drops, from the Barrel

Maintenance menu, press the PURGE button to re-pressurize the barrel with CO2. As the

wash water level lowers in the barrel, partially close the valve to avoid spurting.

6. Remove the sanitizing fitting (p/n cc 28688) from the BIB connector and connect a BIB con-

taining syrup to the syrup line.

7. Rotate the Product/BRIX valve to the BRIX position and open the valve at the end of the

tube.

Hold a waste container under the BRIX tube to collect the sanitizing solution from the syrup

line and open the manual syrup flow valve to start filling the syrup line with syrup. Continue

to hold open the syrup flow valve until syrup starts coming out of the BRIX tube.

9. Perform a BRIX setup.

Viper Faceplate Spacer Kit Installation Instructions

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