Condair ME series User manual
2605794-0 EN 2307
Humidication and Evaporative Cooling
OPERATION MANUAL
Adiabatic air humidification/air cooling system
Condair ME II Control
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Proprietary Notice
This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this document,
nor the information contained herein shall be reproduced, used, or disclosed to others without the written authori-
zation of Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment.
Liability Notice
Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due
to the use of parts/components/equipment that are not authorized by Condair Group AG.
Copyright Notice
© Condair Group AG, All rights reserved.
Technical modications reserved
32605794-0 EN 2307 Contents
Contents
1 Introduction 5
1.1 General 5
1.2 Notes on the operation manual 5
2 For your safety 7
3 Product Overview 10
3.1 Model overview 10
3.2 Product designation / Which model do you have 11
3.3 Construction of the system components 12
3.3.1 Construction of the evaporative module 12
3.3.2 Construction of the hydraulic module 13
3.4 System overviews / Functional description 14
3.4.1 Typical system Condair ME Control with center drain tank and one hydraulic module,
internal install (evaporative modules up to 4.2 m/165" wide) 14
3.4.2 Typical system Condair ME Control with center drain tank and one hydraulic module,
external install (evaporative modules up to 4.2 m/165" wide) 15
3.4.3 Typical system Condair ME Control with side drain tank and one hydraulic module,
external install (evaporative modules up to 3 m/118" wide) 16
3.4.4 Typical system Condair ME Control with two hydraulic modules,
internal install (evaporative modules 3.15 m ... 4.2 m/124" ... 165" wide) 17
3.4.5 Typical system Condair ME Control with two hydraulic modules,
external install (evaporative modules 3.15 m ... 4.2 m/124" ... 165" wide) 18
3.4.6 Schematic ow diagrams Condair ME Control with one hydraulic module 19
3.4.7 Schematic ow diagrams Condair ME Control with two hydraulic modules 20
3.4.8 Functional description Condair ME Control 21
4 Operation 22
4.1 Important notes on operation 22
4.2 Initial commissioning 23
4.3 Display and operating elements 26
4.4 Start up for normal operation 27
4.5 Notes on operation 28
4.5.1 Important notes on operation 28
4.5.2 Remote operating and fault indication 28
4.5.3 Recommended regular checks during operation 28
4.5.4 Manual draining of the water tank 29
4.5.5 Performing a matrix wash over 30
4.6 Decommissioning the system 31
5 Operating the Condair ME control software 32
5.1 Home screen 32
5.1.1 Device and error status indication eld 33
5.1.2 Control indication eld 34
5.1.3 Maintenance indication eld 35
5.2 Information functions in the "Help" Menu 35
5.2.1 Acsessing the "Help" menu 35
5.2.2 Query operating states in the "About" submenu 36
5.2.3 Quick access to setting parameters in the "Quick Access" submenu 37
5.3 Conguration 38
5.3.1 Settings and features in the "General" submenu 38
5.3.1.1 Accessing the "General" submenu 38
5.3.1.2 Determine language and system of units in the "Region" submenu 38
5.3.1.3 Date and time settings in the "Date & Time" submenu 39
5.3.1.4 Read in parameter settings in the "Backup" submenu 39
5.3.1.5 Activate/Deactivate password protection in the "Password Settings" submenu 40
5.3.1.6 Set the brightness of the touchscreen and the LED in the "Brightness" submenu 40
4Contents 2605794-0 EN 2307
5.3.2 Settings and features in the "Maintenance" submenu 41
5.3.2.1 Accessing the "Maintenance" submenu 41
5.3.2.2 Reset functions in the "Reset" submenu 41
5.3.2.3 Software update in the "Update" submenu 42
5.3.2.4 View and export malfunctions and maintenance histories in the "Histories" submenu 42
5.3.2.5 Load and export the error log le in the "Error Analyzer" submenu 42
5.3.2.6 Start operating data recording in the "USB Data Logger" submenu 43
5.3.2.7 View operating states in the submenu "Diagnostics > Input Diagnostics" 44
5.3.2.8 Checking the relays of the remote operating and fault indication board
in the "Diagnostics > RFI Diagnostics" submenu 45
5.3.3 Settings and features in the "Controls" submenu 46
5.3.3.1 Accessing the "Controls" submenu 46
5.3.3.2 Control settings in the "Signal Settings" submenu 47
5.3.3.3 Stage switching settings in the "Stage Switching" submenu 50
5.3.4 Communication settings in the "Network" submenu 51
5.3.4.1 Accessing the "Network" submenu 51
5.3.4.2 Settings in the "IP Settings" submenu 51
5.3.4.3 Settings in the "IoT Settings" submenu 52
5.3.4.4 Settings in the "Modbus Settings" submenu 53
5.3.4.5 Settings in the "BACnet Settings" submenu 53
5.3.4.6 Settings in the "Remote Fault Indication" submenu 53
5.3.5 Settings and features in the "Hardware Options" submenu 54
5.3.5.1 Accessing the "Hardware Options" submenu 54
5.3.5.2 Settings in the "PureFlo" submenu 54
6 Maintenance 55
6.1 Important notes on maintenance 55
6.2 Maintenance intervals 56
6.3 Maintenance guide 56
6.4 Dismantling and installation of components for maintenance 58
6.4.1 Dismantling and installation of the evaporative module 59
6.5 Consumables guide 59
6.6 Health and safety requirements 60
6.7 Routine water sampling and testing 61
6.8 Cleaning and disinfection 62
6.9 Cleaning and disinfection method statement 63
6.10 Resetting the maintenance counters 65
6.11 Performing a software update 66
7 Fault elimination 67
7.1 Fault indication 67
7.2 Malfunction list 68
7.3 Saving fault and maintenance histories to a USB stick 74
7.4 Malfunctions without indication 75
7.5 Notes on fault elimination 75
7.6 Resetting malfunction indication 76
7.7 Replacing the fuses and backup battery in the control unit 77
8 Taking out of service/Disposal 78
8.1 Taking out of service 78
8.2 Disposal/Recycling 78
9 Productspecications 79
9.1 Technical data 79
9.2 CE declaration of conformity 80
52605794-0 EN 2307 Introduction
1 Introduction
1.1 General
We thank you for having purchased the CondairME ControlEvaporative Humidierand Cooler
(Condair ME Control for short).
To ensure a safe, proper, and economical operation of the Condair ME Control, please observe and com-
ply with all information and safety instructions contained in the present documentation as well as in the
separate documentations of the components installed in the humidication system. Improper use of the
Condair ME Control may result in danger to the user or third parties and/or impairment of material assets.
If you have questions after reading this documentation, please contact your Condair representative.
They will be glad to assist you.
1.2 Notes on the operation manual
Limitation
ThesubjectofthisoperationmanualistheCondairMEControlEvaporativeHumidierandCooler.
The various options and accessories are only described insofar as is necessary for proper operation of the
equipment. Further information on options and accessories can be obtained in the respective instructions.
This operation manual is restricted to the commissioning,the operation,the maintenance and trou-
bleshooting of the Condair ME Control and is meant for welltrainedpersonnelbeingsufciently
qualiedfortheirrespectivework.
Please note, some illustrations in this manual may show options and accessories which may not be
supplied as standard or available in your country. Please check availability and specication details with
your Condair representative.
The operation manual is supplemented by various separate items of documentation (such as the installa-
tion manual), which are included in the delivery as well. Where necessary, appropriate cross-references
are made to these publications in the operation manual.
6Introduction 2605794-0 EN 2307
Symbols used in this manual
CAUTION!
The catchword "CAUTION" used in conjunction with the general caution symbol designates notes in
this operation manual that, if neglected, may cause damage and/or malfunction of the unit or other
material assets.
WARNING!
The catchword "WARNING" used in conjunction with the general caution symbol designates safety
and danger notes in this operation manual that, if neglected, may cause injury to persons.
DANGER!
The catchword "DANGER" used in conjunction with the general caution symbol designates safety and
danger notes in this operation manual that, if neglected, may lead to severe injury or even death
of persons.
Safekeeping
Please safeguard this operation manual in a safe place, where it can be immediately accessed. If the
equipment changes hands, the operation manual must be passed on to the new operator.
If the operation manual gets mislaid, please contact your Condair representative.
Language versions
This operation manual is available in various languages. Please contact your Condair representative
for information.
72605794-0 EN 2307 For your safety
2 For your safety
General
Every person working with the Condair ME Control must have read and understood the operation manual
of the Condair ME Control before carrying out any work.
Knowing and understanding the contents of the operation manual is a basic requirement for protecting
the personnel against any kind of danger, to prevent faulty operation, and to operate the unit safely and
correctly.
All ideograms, signs and markings applied to the components of the Condair ME Control must be ob-
served and kept in readable state.
Qualicationofpersonnel
All work described in this operation manual may only be carried out by specialists who are well
trainedandadequatelyqualiedandareauthorizedbythecustomer.
For safety and warranty reasons any action beyond the scope of this manual must only be carried out
by personnel with appropriate industry recognised qualications or training.
It is assumed that all persons working with the Condair ME Control are familiar and comply with the
appropriate local regulations on work safety and the prevention of accidents.
The Condair ME Control may not be used by persons (including children) with reduced physical, sensory
or mental abilities or persons with lacking experience and/or knowledge, unless they are supervised by
a person responsible for their safety or they received instructions on how to operate the system.
Children must be supervised to make sure that they do not play with the Condair ME Control.
Intended use
The Condair ME Control is intended exclusively for airhumidicationandaircoolinginAHU'sor
air ducts within the specied operating conditions. Any other type of application, without the written
consent of the manufacturer, is considered as not conforming with the intended purpose and may lead
to the Condair ME Control becoming dangerous.
Operation of the equipment in the intended manner requires that all the information contained in this
operation manual are observed (in particular the safety instructions).
8For your safety 2605794-0 EN 2307
Danger that may arise from the Condair ME Control
DANGER!
Risk of electric shock!
The Condair ME Control unit (and the optional submerged UV system) contain live mains
voltage. Live parts may be exposed when the control unit (or the terminal box of the optional
submerged UV system) is open. Touching live parts may cause severe injury or danger to life.
Prevention: Before carrying out any work on the Condair ME Control switch off the control unit, dis-
connect it from the mains via the electrical isolator and secure the electrical isolator in "Off" position
against inadvertent power-up.
DANGER!
Health risk because of inadequate hygiene!
Inadequatelyoperatedand/orpoorlymaintainedevaporativehumidication/coolingsystems
may endanger health. When inadequately operated and/or poorly maintained micro-organisms
(including the bacterium which causes Legionnaire’s disease) may grow in the evaporative
module, the water tank and the water system of the Condair ME Control and may affect the air
in the AHU/air duct.
Prevention: the Cond air ME Control must strictly be operated and maintained in accordance with this
manual.
WARNING!
Some types of evaporative material are manufactured from glass bre. Though this material is not clas-
sied as hazardous, it is recommended that Personal Protection Equipment such as gloves, protective
clothing and eye protection are used during handling to protect the user from bres or dust. If dust is
generated during handling it is recommended that respiratory protection is worn.
Correct lifting and handling
Lifting or handling of components always carries an element of risk, and therefore must only be carried
out by trained and qualied personnel. Ensure that any lifting operations have been fully planned and risk
assessed. All equipment should be checked by a skilled and competent health & safety representative.
It is the customer's responsibility to ensure that operators are trained in handling heavy goods and to
enforce the relevant lifting regulations.
92605794-0 EN 2307 For your safety
Preventing unsafe operation
If it is suspected that safe and hygienic operation is no longer possible, then the Condair ME Control
should immediately be shut down and secured against accidental power-up according to Section
4.6. This can be the case under the following circumstances:
– if the Condair ME Control is damaged
– if the Condair ME Control is contaminated
– if the electrical installations are damaged
– if the Condair ME Control is no longer operating correctly
– if connections and/or piping are leaking
All persons working with the Condair ME Control must report any alterations to the system that may
affect safety to the owner without delay.
Prohibitedmodicationstotheunit
Nomodicationsmustbeundertaken on the Condair ME Control without the express written consent
of the manufacturer.
For the replacement of defective components use exclusively original accessories and spare parts
available from your Condair representative.
10 Product Overview 2605794-0 EN 2307
3 Product Overview
3.1 Model overview
As standard the Condair ME Control consist of:
– Evaporative module (75%, 85 % or 95 % efciency depending on the cassette type)
– Hydraulic module (mounted internal or external to the duct)
– Control unit with integrated controller with touch panel
According to your order the Condair ME Control can be equipped with the following options:
– Droplet separator
– Evaporative module blanking
– Hydraulic module cover
– Remote operation and fault indication
– BTL Certied BACnet connectivity
– LonWorks connectivity
– Freeze protection stat
– Leak monitoring
– Conductivity monitoring
– Submerged UV or In-Line UV
– Pump fault detection
– PureFlo system
– Dosing pump Condair WET
– Dosing pump disinfection
– Install kit
– RJ45 port lock
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