Coleman Pro 5 Series User manual

PRO SERIES SAFE USE & CARE MANUAL

STOP

DO NOT return this product to the store.

Assemble your barbecue immediately.

Missing or damaged parts must be claimed within 30 days of purchase.

FOR OUTDOOR USE ONLY

IF YOU NEED HELP OR PARTS, CALL THE COLEMAN HOTLINE:

1-800-275-4617

HOURS: 9AM-7PM EST Mon-Fri, CLOSED Saturday and Sunday

LAST UPDATE: SEP 15, 2021 - WZ

BARBECUE SAFETY CHECK-LIST

READ and UNDERSTAND the owner’s manual and safety instructions.

DO NOT position or operate barbecue under overhang or unprotected construction,

against a wall, near aluminum siding, windows, or fencing.

CHECK that the regulator nipple is centered into the LP tank valve. DO NOT cross

thread this connection. Cross threading may result in a ﬁre, or explosion at the tank

connection.

PERFORM LEAK TEST on all connections as speciﬁed in this user manual. Leak

checks should be performed on all new barbecue’s even if assembled by an

assembler or gas technician. Leak checks should be performed frequently thereafter.

BEFORE OPENING THE GAS SUPPLY, ensure the lid is open, control knobs are in

“OFF” position, gas is turned o, and the regulator is attached to tank correctly.

Then follow the proper lighting procedure as shown in the manual. If above steps are

not followed, you may experience low ﬂames, or other performance issues.

Beware HOT SURFACES including lid, lid handle, side tables, and control panel.

Wear protective gloves while barbecuing.

Remove and clean the grease channel, front grease cup, side grease cup, and the

heat distribution plates, to avoid grease ﬁres and ﬂare ups.

Remove and clean the burners to avoid ﬂash ﬁres caused by spider webs and

blockages.

Ensure that the barbecue is level.

FOR YOUR FAMILY’S SAFETY, PLEASE CHECK THE FOLLOWING:

PRO SERIES SAFE USE & CARE MANUAL

WARNING

Failure to follow all of the Manufacturer’s

instructions could result in hazardous ﬁres,

explosions, property damage, or serious

personal injury or even death.

Follow all leak check procedures carefully prior

to operation of barbecue, even if barbecue

was dealer assembled. Do not try to light

this barbecue without reading the Lighting

Instructions section of this manual.

CAUTION

Read and follow all safety

statements, assembly instructions, use

and care directions before attempting to

assemble and cook.

THIS BARBECUE IS FOR OUTDOOR USE ONLY

INSTALLER OR

ASSEMBLER/CONSUMER

This manual should be kept with the barbecue

at all times.

CAUTION

IN DIRECT SUN, AND IN OPERATION,

YOUR BARBECUE’S STAINLESS STEEL

AND PAINTED STEEL PARTS CAN

BECOME VERY HOT.

DANGER

1. If you smell Gas:

a. Shut o gas to the appliance.

b. Extinguish any open ﬂame.

c. Open lid.

d. If odour continues, keep away from

the appliance and immediately

call your gas supplier or your

ﬁre department.

2. Do not store or use gasoline or other

ﬂammable liquids or vapours in the

vicinity of this or any other appliance.

3. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

CAUTION

Some parts may contain sharp edges, especially as noted in the manual. Wear protective

gloves during assembly and usage of this appliance.

For residential use ONLY. Do not use for commercial cooking.

WARNING

Do not attempt to repair or alter the hose and regulator or valve assembly for any assumed

defect or for any type of retro ﬁt or conversion. Any modiﬁcations to this assembly will void

your warranty and create the risk of a gas leak and ﬁre. Use only authorized replacement parts

supplied by the manufacturer, for your model.

To ensure your satisfaction and for follow-up service,

www.colemanbbqs.com

To ORDER non-warranty replacement parts or accessories,

or to register your warranty, please visit us on the web at

www.colemanbbqs.com

THIS MANUAL MUST REMAIN WITH THIS PRODUCT AT ALL TIMES

TABLE OF CONTENTS

Installation / Additional Warnings 4

Gas Hook-Ups and Warnings 5

Safety Hose and Regulator:

Installing LP Gas Cylinder 6

Regulator Reset Procedure 8

Leak Test Procedure 9

Operation-Lighting Instructions 11

Prevention 13

Tips and Best Practices 14

Grilling Guide 15

Direct & Indirect Cooking 16

Cleaning and Maintenance 18

Storing your Barbecue 19

Troubleshooting 20

Warranty 24

INSTALLATION

ADDITIONAL WARNINGS

Installation must conform with local codes or, in the absence of local codes, with either the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage

and Handling for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational

Vehicle Code, as applicable.

MINIMUM CLEARANCE TO ADJACENT

COMBUSTIBLE MATERIALS:

MINIMUM OF 36˝ (91.44 CM) FROM FURTHEST

PROTRUDING EDGE ON ALL SIDES OF THE BARBECUE.

36˝ (91.44 cm)

DO ENSURE BARBECUE IS

POSITIONED ON LEVEL SURFACE.

MINIMUM CLEARANCE OF 36” ON

BOTH SIDES AND REAR OF THE

BARBECUE.

• DO NOT operate this barbecue under or near

any overhanging or unprotected construction,

aluminum siding, windows, or fencing.

• DO NOT use in enclosed spaces such as

carport, garage, porch or covered patio.

• DO NOT obstruct the flow of combustion and

ventilation air to the barbecue.

• DO NOT place barbecue against a wall or

other solid structure.

• DO always keep the area around this

barbecue clean and clear of any and all

combustible materials such as gasoline or

other inflammable liquids, paper or oily rags.

• DO remember this barbecue is for OUTDOOR

USE ONLY and is NOT for use on any boat or

recreational vehicle.

• DO use this barbecue outdoors in a

well-ventilated area, at least 36” (91.44 cm)

from any dwelling or building.

• DO always close LP cylinder valve and remove

coupling nut before moving LP cylinder from

specified operating position.

• DO check burner flames regularly.

• DO NOT attempt to light burner with lid

closed. A buildup of non-ignited gas inside a

closed barbecue is hazardous.

• DO NOT leave your barbecue unattended

while in operation.

• DO NOT use while under the influence of

drugs or alcohol.

• DO NOT store any spare LP (propane)

cylinder, full or empty, under or near your

barbecue.

• DO NOT allow children or pets to play

anywhere near the barbecue.

• DO NOT block ventilation holes in the sides or

back of barbecue.

• DO NOT use charcoal or ceramic briquettes in

this gas barbecue.

• DO NOT USE BARBECUE UNTIL A LEAK-

TEST AND A SAFETY CHECK IS COMPLETED.

GAS HOOK-UP’S AND WARNINGS

DO NOT connect to a propane cylinder exceeding 9 kg (20 lb) capacity or use a cylinder with

any other type of cylinder valve connection device.

LP gas supply cylinder must be constructed and marked in accordance with the specifications

for LP gas cylinders of the U.S.Department ofTransportation (DOT) or the National Standard of

Canada, CAN/CSA-B339, Cylinders Spheres and Tubes for the Transportation of Dangerous Goods.

LP GAS CYLINDER REQUIREMENTS

(LP) Liquid petroleum gas

• LP gas is nontoxic, odourless and colourless when produced. For your safety, LP gas has been

given an odour (similar to rotten cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP cylinder valve must have:

• Shut-off valve with a correct cylinder valve output

as specified in current standards. ANSI Z21.58-2015 / CSA 1.6-2015 Outdoor Cooking Gas

Appliances.

• Type 1 outlet compatible with regulator or barbecue. The type 1 valve is easily recognized by

the large external thread on the outside of the valve.

• Safety relief valve with direct connection to the vapour space of the cylinder.

• UL listed Overfill Protection Device (OPD).

This OPD safety feature is identified by a unique

triangular hand wheel.

• Use only LP cylinders equipped with this type of valve.

• A device for vapor withdrawal.

• A collar to protect the LP tank shut off valve.

• A ring on the bottom of the LP tank to secure it to the

support assembly.

• Place dust cap on cylinder valve outlet whenever the

cylinder is not in use. Only install the type of dust cap on

the cylinder valve outlet that is provided with the cylinder

valve. Other types of caps or plugs may result in leakage

of propane.

Safety Relief Valve

Strap and Cap

OPD Hand Wheel

Type 1 outlet with

thread on outside

ATTENTION

Any attempt to connect a regulator to any connectors other than the mating TYPE -1 connector could result

in ﬁres, explosions, injuries, or property damage. Use only LP cylinders equipped with this type of valve.

DO NOT connect to a propane cylinder exceeding 9 kg capacity or use a cylinder with any other type of

cylinder valve connection device. Before opening LP cylinder valve, check the coupling nut for tightness.

Good Rubber Seal Damaged Rubber Seal

LP GAS CYLINDER RUBBER SEAL INSPECTION

DANGER

• NEVER store a spare LP cylinder, empty or full, under or near the

appliance.

• Never ﬁll a cylinder beyond 80% full.

• An over ﬁlled or improperly stored cylinder is a hazard due to possible

gas release from the safety relief valve. This could cause an intense

ﬁre or explosion with risk of property damage, serious injury or death.

• Do not store objects or materials inside the barbecue cabinet

enclosure that would block the ﬂow of combustion air to the

underside of either the control panel or the burner box.

• If you see, smell or hear gas escaping, immediately get away from the

LP cylinder/appliance and call your ﬁre department.

LP gas warnings:

• Always turn cylinder valve off when the barbecue is not in use.

• Always handle the tank valve with the utmost care.

• Never connect an unregulated LP gas cylinder to the barbecue.

• Always keep the cylinder, in use, securely fastened in an upright position.

• Never expose the cylinder to direct sunlight or excessive heat.

• Never insert any kind of object into the valve outlet as this may cause damage to the

Backcheck. A damaged Backcheck can leak resulting in fires, explosions, property damage,

severe injuries or death.

• Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio

or other building. Make sure the storage area has a lot of ventilation.

• Do not store an LP cylinder in an area where children play.

LP gas warnings:

• Inspect propane tank valve rubber seal

for cracks, wear or deterioration prior

to use. A damaged rubber seal can

cause a gas leak, possibly resulting in an

explosion, fire or severe bodily harm.

• Inspection should be done each time

propane tank is connected to barbecue,

has been refilled, exchanged or has not

been used for more than 60 days.

1. Check that the cylinder shut-

off valve is closed, by turning

knob clockwise.

2. Place cylinder into tank

holder in bottom of cabinet.

3. Orient cylinder so valve

opening faces forward.

4. Secure the tank using the

tank retention screw.

• Do not use a propane tank with a

damaged rubber seal. Exchange tank or

have rubber seal replaced at a qualified

propane filling station.

INSTALLING THE LP GAS CYLINDER

Hose and regulator

Your barbecue is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas flow from cylinder until a positive connection to valve has

been made. NOTE: The cylinder valve and all control knobs must be turned OFF before any

connection is made or removed.

2. A regulator flow limiting device, when activated, restricts the flow of gas to 10 cubic feet per

hour. If the flow limiting device is activated, perform Regulator Reset Procedure.

3. A thermal element built into the regulator supply hose will shut the flow of gas between

240—300 °F (115.5—148.8 °C).

Connecting hose and regulator

NOTE: If you are experiencing performance issues such a low heat, low ﬂame, or diculty lighting, you

have likely tripped your regulators ﬂow limiting feature. Follow steps for regulator reset, on page 8.

NOTE: To remove regulator from propane tank, turn o tank valve and rotate large coupling nut

counter-clockwise.

ATTENTION

Visually inspect hose prior to each use for damage, excess wear, or deterioration. If found, replace hose

before using your barbecue. Only the manufacturer’s supplied replacement should be used.

WARNING

Ensure that the supply hose does not come in contact with the heat shield above.

Inspect Rubber Seal (see page 6)

1. Inspect propane tank valve rubber seal for cracks, wear or

deterioration prior to use. A damaged rubber seal can cause a

gas leak, possibly resulting in an explosion, fire or severe bodily

harm. Do not use a propane tank with a damaged rubber seal.

2. Check that the grill’s burner control knobs are “OFF”.

3. Check that the cylinder valve is closed by turning knob clockwise.

4. Position the LP tank into the barbecue cabinet and secure with

the tank screw.

5. Remove the protective plastic cap from cylinder valve.

6. Check that the hose does not contain kinks, and ensure that the supply hose does not come in

contact with any sharp edges.

7. Connect the Type 1 regulator coupling to the cylinder valve, turning clockwise. Hold the

regulator in a straight line with the LP cylinder when connecting. Take care not to cross thread.

Hand-tighten only.

8. Leak check all fittings before lighting your barbecue. See section on “Leak Testing” in

this manual.

REGULATOR RESET PROCEDURE

If you are experiencing any of the following performance issues, you may have activated the flow

limiting feature in your regulator:

• Burners not getting hot enough.

• Low or incomplete burner flames.

• Low gas pressure.

• Difficulty lighting all burners or burners not staying lit.

Before disconnecting the LP cylinder:

1. With all control knobs in the “OFF” position and the cylinder shut-off valve in the “OFF”

position, open the barbecue lid.

2. Disconnect the regulator from the LP cylinder.

3. Turn all control knobs to the “HI” position, and let stand for 1-3 minutes,

allowing all excess gas in the gas manifold to dissipate.

4. Turn all control knobs back to the “OFF” position.

5. With the barbecue lid still OPEN, reconnect the regulator to the LP cylinder.

Do not cross thread the connection. Hand-tighten only.

6. Check all connections to ensure that a positive seal has been made.

7. Slowly open the LP cylinder shut-off valve.

8. Wait approximately 30 seconds for the regulator pressure to stabilize.

9. Turn the first control knob to the “HI” position.

10. Press the electronic ignition button, or use a match and the match holder,

or a barbecue lighter to ignite the burner.

NOTE: If the LP cylinder is opened too quickly, the ﬂow limiting device in the regulator will activate,

limiting the ﬂow of gas from the LP cylinder. the system.

NOTE: Avoid activating the ﬂow limiting feature in the regulator by following the proper lighting and shut

down procedures and performing a complete leak test and safety check to ensure that there are no leaks in

the system.

1. Create a mixture of 50% water and 50% liquid

dishwashing soap.

2. Open lid.

3. Ensure all control knobs are set to “OFF”.

4. Brush or spray soapy water solution onto all connections

shown.

5. Slowly open LP cylinder shut-off valve by turning the

hand wheel counter clockwise.

LEAK TEST PROCEDURE

NOTE: The leak test must be performed in an area that has adequate lighting in order to see if bubbles are

developing and not in a windy or noisy area so larger leaks can be detected by smell or sound.

WARNING

Never use your barbecue without leak testing all gas connections, hoses and propane tank.

DANGER

To prevent ﬁre or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS in a well ventilated area that is protected from the wind.

• Never perform a leak test with a match or open ﬂame.

• Never perform a leak test while the barbecue is in use or while barbecue is still hot.

When to perform a leak test:

• After assembling your barbecue and before lighting for the first time, even if purchased fully

assembled.

• Every time LP gas cylinder is refilled, exchanged or if any of the gas components are

disconnected or replaced.

• Any time your barbecue has been moved.

• At least once per year or if your barbecue has not been used for more than 60 days.

Checking for leaks:

WARNING

If you hear a rushing sound or smell gas, turn gas o. Tighten any

leaking connections. If leak is detected at connection nut and

tightening does not stop leak, reinspect propane tank rubber seal.

WARNING

DO NOT use grill if leaks cannot be stopped. Contact customer

hotline at 1-800-275-4617.

Watch For Bubbles

ASupply tank

(cylinder) weld BConnection nut to brass

nipple

CHand wheel and

connection to tank DBrass nipple connection

into regulator.

ERegulator and hose

connections F

Metal hose connection

to sear burner valve

assembly

GSear burner valve stem HHose connection to gas

manifold

IGas supply hose JTank valve and opd

hand-wheel

6. Check each location listed (A–J) for growing bubbles,

which indicates a leak. Large leaks may not be detected

by bubbles but should produce a rushing sound or gas

smell.

7. Turn off gas supply at cylinder valve.

8. Tighten any leaking connections. If a leak is detected

at connection nut and tightening does not stop leak,

reinspect propane tank rubber seal(see page 6).

9. Repeat soapy water test until no leaks are detected.

10. Turn off gas supply at cylinder valve until you are ready

to use your barbecue.

11. Wash off soapy residue with cold water and towel dry.

12. Wait 5 minutes to allow all gas to evacuate area before

lighting barbecue.

WARNING

If the above instructions are not completely adhered to, it could cause a ﬁre/explosion, resulting in death or

serious Injury, or property damage.

CAUTION

A frosty regulator indicates gas overﬁll. Immediately close LP cylinder valve and call local LP gas dealer

for assistance.

• Use only licensed and experienced dealers.

• Ensure that the dealer checks and tests the tank for leaks after filling.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in

cylinder will vary by temperature.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for

assistance.

WARNING

When transporting and storing the cylinder, make sure it is in an upright position and not on its side.

Do not smoke around cylinder, especially when transporting in a vehicle.

Before disconnecting the LP cylinder:

1. Turn “OFF” all control knobs and the LP cylinder valve.

2. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Remove LP

Cylinder from inside cabinet.

3. Install safety cap onto LP cylinder valve. Always use cap supplied with tank valve.

• Failure to use safety cap as directed may result in serious personal injury and/or

property damage.

LP CYLINDER REMOVAL, TRANSPORT AND STORAGE

LP CYLINDER FILLING

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