Cleveland KDM Operating instructions

Repair Manual

Modular Direct Steam Kettle

Model :

KDM

KDM-T

Cleveland Range, Inc.

KET-10

UNITED STATES

1333 East 179th St., Cleveland. Ohio 44110 Phone: (216) 481-4900•

Telex:98-0546 • FAX: (216) 481-3782

CANADA

Garland Commercial Ranges

1177 Kamato Road

Mississaugha, Ontario, Canada L4VV1X4

Phone:(416) 624-0260 • FAX: (416) 624-0623

MODELS KDM AND KDM-T

OPERATING CONTROLS AND

INDICATORS

For your better understanding and confidence, the following explanation of the control system is

offered.

Item No.Description Function

30-32 Steam Inlet Valve.

(Kettle Body Dwg.) Opens and closes the steam supply to the kettle-

29 Pressure Relief Valve.

(Kettle Body Dwg.) In the unlikely event that there is an excess steam-build-up in

the jacket,, this valve automatically opens to relieve this

pressure.

17 Tilt Switch (On power tilt units

only). (Kettle Body Dwg.) When activated the kettle will tilt forward to drain the kettle.

1-7Draw-off Valve.

(Draw-off Valve Dwg.)

This valve is used to empty the kettle of either food product or

wash water. It is supplied as standard equipment.

MODELS KDM AND KDM-T

MAIN KETTLE BODY

MODELS KDM AND KDM-T MAIN KETTLE BODY

Item No. Part No. Description Qty.

1KE50151 Knob. Ball Type 1

2KE51332 Hose. two Braid Hot Water 1

Wash, 43 1/2" long

3KE51391 Hose Clamp 4

4Fl 05209 Hose Fining. 1/2" 4

5Fl 05028 Swivel Elbow. 1/2" 2

6KE51248 Steam Trap. 1/2 1

7KE00652 Left Door Hinge Bracket Assy. 1

8KE00743 Left Door Assy (KDM-25) 1

KE00745 Left Door Assy (KDM-40. KDM-60) 1

9KE00742 Right Door Assy (KDM-25) 1

KE00744 Right Door Assy (KDM-40. KDM-60) 1

10 KE00651 Right Door Hinge Bracket Assy 1

11 KE51340 Leg 4

12 KE00665 Swing Funnel Assy (KDM-25) 1

KE00666 Swing Funnel Assy-(KDM-40) 1

KE00667 Swing Funnel Assy (KDM-60) 1

13 KE51365 Roller 1

14 KE51386 Capacitor. 30-36 mF (KDM-25. KDM-40) 1

KE51683 Capacitor. 36-43 mF (KDM-60) 1

15 FA15010 Shoulder Bolt,1/2" x 3 1/4". 3/8-16 11

16 FA15009 Shoulder Bolt.3/4" x 2 1/2". 5/8-11 1

17 SK50175 Tilt Switch 1

18-19 KE51688 Complete Power Jack 1

19 SE50025 Motor. Power Jack 1

20 KE51366 Magnetic Door Latch 1

21 KE00648 Drain Pipe Manifold 1

22 Fl 00044 Elbow. 90°. 1 1/2" 1

23 F100191 End Cap, 1 1/2"1

24 KE51367 Check Valve. 1 1/4" 1

25 FI00136 Street Elbow. 90°. 1 1/4" 1

26 KE51372 Steam Inlet Pipe, 1/2" x 7 1/2" long 1

27 Fl 00040 Elbow. 90°. 1/2" 1

28 KE51371 Steam Inlet Pipe. 1/2" x 18 1/2" long 1

29 KE51082 Safety Valve. 25 psi. 1/2" 1

30-32 SE00014 Steam inlet Valve Assy. 1/2" Brass 1

30 KE51370 Steam inlet Valve. 1/2" Brass 1

(Item No. 31.32 not incl.)

31 FA11091 Screw. Valve Knob. 8/32 x 3/8" SS 1

32 KE50442 Knob. Steam Inlet Valve 1

33 F100169 Tee. 1/2" 1

34 FA15008 Shoulder Bolt 5/8" x 3 1/4". 1/2-13 1

35 F100142 Street Elbow. 1/2" 1

36 KE51333 Hose. Two Braid Hot Water 1

Wash 23" long

37 KE51364 Jack Mounting Pin 1

38 KE51087 Blow Down Pipe. 1/2" x 17" long 1

HINGE ASSEMBLY FOR MODULAR

DIRECT STEAM KETTLE

Item No. Part No. Description Qty

KE00598

Hinge Assy.

(40

gal. and under)

KE00677 Hinge Assy. (60 gal. andover)1

1KE51218 Body Spring Assist Hinge 1

2KE50824 Hinge Bearing 1

3KE50823 Pin (Hinge) 1

4KE50820 Insert Brass Adjust 1

5KE50819 End Piece 1

6FA11507 Screws Adjust 2

7FA11284 Bolts End Block 2

8KE50122 Spring (40 gal. and under) 1

KE50121 Spring (60 gal. and over) 1

9KE50821 Cylinder (40 gal. and under) 1

KE00653 Cylinder (60 gal. and over) 1

10 KE50151 Knob Ball Type 1

Cover Handle (Specrfy Model) 1

12 KE00095 Lid Holder 1

13 FA30500 Washer Lid Holder 1

14 FA11223 Bolt Lid Holder 1

Use only replacement parts which are factory supplied as to preserve the certification of Underwriters

Laboratories. American Gas Association. Canadian Standards Association or Canadian Gas Association (as

applicable). The use of other than factory supplied replacement pans will void the warranty.

KETTLE DRAW-OFF

VALVE

Item No. Part No. Description Qty.

1-7KE50219 1 1/2" Draw-off Valve Assy. 1

KE50972 2" Draw-off Valve Assy. 1

KE50973 3" Draw-off Valve Assy. 1

1SE50005 Body (1 1/2") 1

SE50006 Body(2") 1

SE50007 Body(3") 1

2FA00111"0"Ring(1 1/2".2n 1

FA00210 "0" Ring (3-) 1

3SE50008 Stem(1 1/2") 1

SE50009 Stem(2") 1

SE50010 Stem (3") 1

4SE50011Bonnet (11/2") 1

SE50012 Bonnet (2") 1

SE50013 Bonnet (3") 1

5SE50014 Hex Nut (11/2") 1

SE50015 Hex Nut (2") 1

SE50016 Hex Nut (3") 1

6SE50017 Knob (1 1/2. 2") 1

SE50018 Knob (3") 1

7SE50019 Wing(Nut(1 1/2 "2") 1

SE50063 Hex Nut (3") 1

Use only replacement pans which are factory supplied as to preserve the certification of Underwnters

Laboratories American Gas Association. Canadian Standards Association orCanadian Gas Association (as

applicable). The use of other than factory supplied replacement parts will void the warranty

KETTLE AND SKILLET FAUCET

Item No. Part No. Description Qty.

1SE50020 Hot Water Stem Assy 1

2SE50021 Cold Water Stem Assy. 1

3SE50022 Yoke Connection Kit 1

4FA00016 "0-Ring 1

5FA95022 Retaining Ring 1

6SE50064 Spout Nut 1

7see chart 3/4" spout (please see 3/4 1

spout chart below)

8N/A 3/4 spout with Aerator (please 1

order Item No 4. 5. 6. 7)

9KE51401 Single Pantry Control Valve 1

(incl. Item No.2)

Item No.

No.

Part No. Description Qty

10 KE51403 Double Pantry Control Valve 1

(incl. Item No.1. 2. 3)

11 N/A Old Style Single Pantry Control 1

Valve (please order Item No

4. 5. 6. 7. 9)

N/A Old Style Double Pantry Control

Valve (please order Item No

4.5.6.7.10)

12 N/A 1" Spout (please order Item No. 1

4.5.6.7.14)

13 FA00115 "O" Ring 2

14 SE50061 Adapter (to adapt new style 1

spout to old style control

valve)

ABPart No.

4" 8" KE50833

10" 9" KE50832

6"22" KE50831

12 1/2' 14"KE50830

10 3/4 14" KE50829

5' 14" KE50828

24" 9"KE50827

20"9"KE50826

12 1/2" 9"KE50825

Use only replacement parts which are factory supplied as to preserve the certification of Underwriters Laboratories

American Gas Association. Canadian Standards Association or Canadian Gas Association (as applicable) The use of other

than factory supplied replacement parts will void the warranty.

MODULAR DIRECT STEAM KETTLE

SERVICING GUIDE

This section contains information intended for use by Authorized Service Personnel.

A/ PROBLEM: Kettle heats too slowly or does not come to a boil

Probable Cause

1Inadequate Steam Flow

Steam Flow Rating of Cleveland Steam Generators

Gas Input BTU per

hour

Steam Output Ibs. per hour Boiler

H.P.

100.000 60 1.7

160.000 95 2-8

200.000 125 3.6

250.000 150 44

300.000 180 5.2

Electric KW Input

18KW 60 1.7

24 KW 70 2.0

27 KW 90 2.6

36 KW 120 3-5

48 KW 150 4.3

Remedy

Check for correct steam using the chart below.

If the kettle is connected to a steamer and

operated sequentially (kettle boiling first, then start

steamer).

Steam Plow Rate Requirements for Cleveland Kettles:

Ibs. per hour with 10-15 psig steam at the kettle.

Capacity

Gallon/Litre Fast

Cooking Medium Speed

Cooking Stock

Kettle

5/ 17 1196

10/ 42 22 18 11

25/ 95 55 44 28

40/151 88 70 44

60/227 132 105 66

The use of higher steam pressures (20-50 psig) will reduce

heat up time5 to 20%

2. Steam trap not operating properly The trap should open periodically to dump condensate then

close If it does not open or close it should be cleaned or

replaced

3Food batches are not always the same When checking make certain that the original state (ie. fresh

or frozen) and quantity of the food product is the same

B.' PROBLEM:Kettle fails to tilt. (NOTE: A thermal overload in jack motor does not allow constant

consecutive tilting)

Probable Cause Test and Remedy

Defective tilt switch Shut off power to unit and remove entire control housing

cover box to expose tilt switch. Test switch for proper

continuity. Replace if necessary

MODULAR DIRECT STEAM KETTLE

SERVICING GUIDE (CONTINUED)

Defective jack or capacitor

Remove cover from upper junction box. This will

access the wire connections to the power jack.

Measure the resistance across each of the three

wires. It is not necessary to disconnect the wiring if

proper contact can be made between the probe and

connectors. The resistance should read

(approximately):

14 ohms between the black and white, 29 ohms

between the black and red, and1A ohms between

the red and white. If any of these readings are

incorrect, replace the motor or jack. If all three

readings are correct, replace the capacitor.

PROBLEM:

Kettle fails to lift at normal speed.

Probable Cause

1. Defective jack or capacitor

Test and Remedy

Follow procedure in section B/2.

WIRING DIAGRAM

HINGE ADJUSTMENT INSTRUCTIONS

1. Insert 3/8" Alien wrench.

2. Turn clockwise to relieve tension on spring.

3. While tension is released remove one of the two slotted screws.

4. To prevent Allen wrench from springing back abruptly while the second slotted screw is removed,

insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from.

5Remove second slotted screw.

6. While holding Allen wrench remove pin.

7Turn Allen wrench clockwise to tighten or counter-clockwise to loosen tension to produce desired

effect.

8. Re-insert pin in one of the two holes.

9. Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench

slightly to align holes.)

10. Remove pin and repeat step number9 for other slotted screw

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