Cleveland KET-3-T User manual

Operators Manual

Installation, Operation & Service

Electric Table Top Kettles

Manual del Operador

Instalación, Operación y Servicio

Marmitas Eléctricas de Mesa

Manuel de l'opérateur

Installation, fonctionnement et entretien

Bassines électriques de table

Bedienungsanleitung

Installierung, Bedienung und Wartung

Elektrischer Kochtopf für den

Küchenschalter

United Kingdom

Enodis UK Limited

Swallowfield Way Hayes

Middlesex, England UB3 1DQ

Phone: 44-181-561-0433

Service: 011-44-181-848-3643

Fax: 011-44-181-848-0041

Français

Enodis France S.A

23, Rue Condorcet

Fleury-Merogis

91712 Ste Genevieve des-Bois

Cedex, France

33-1-69022502/69022525

Fax: 33-1-690-222500

www.enodis.fr

[email protected]

Español

Enodis de Espana, S.A.

C/Caetagena, 182 Bjs.

08013 Barcelona, Spain

34-93-265-8979

Fax: 34-93-231-0016

[email protected]

Deutsch

Enodis GmbH

Auf der Weih 11

D-35745 Herborn, Germany

49-2772-580-550

Fax: 49-2772-580-570

www.enodis.com

[email protected]

KE55512-1

01/04

FOR YOUR SAFETY

IMPORTANT!

POUR VOTRE SÉCURITÉ

IMPORTANT!

PARA SU SEGURIDAD

¡IMPORTANTE!

FÜR IHRE SICHERHEIT

WARNUNG!

Ensure kettle is at room temperature and pressure gauge is showing zero

or less pressure prior to removing any fittings.

Avant d'enlever un raccord quelconque, assurez-vous que la bassine est à

la température ambiante et que l'indicateur de pression montre une

pression de zéro ou moins.

Asegúrese que la marmita esté a temperatura ambiente y que el

manómetro muestre cero o menos de presión antes de remover alguna

conexión.

Vergewissern Sie sich, dass der Kochtopf Raumtemperatur hat und der

Druckmeßgerät null oder weniger anzeigt, ehe Sie irgendwelche Teile abnehmen.

KET-3-T

KET-6-T

KET-12-T

KET-20-T

TKET-3-T

TKET-6-T

TKET-12-T

Enodis

INSTALLATION

GENERAL

Installation of the kettle must be accomplished by qualified electrical installation personnel

working to all applicable local and national codes. Improper installation of product could cause

injury or damage.

INSTALLATION

The first installation step is to refer to the Specification Sheet for detailed clearance and bolting

requirements. Next, carefully cut open and remove the shipping carton. Remove all supports and

fasteners holding unit to the skid.

Position unit on a firm, level surface and bolt in place. Screw tilt handle into the threaded hole.

ELECTRICAL

NOTE: Ensure the electrical supply matches the kettle’s requirements as stated on the rating

label.

This kettle is built to comply with CE standards. Many local codes exist, and it is the responsibility

of the owner and installer to comply with these codes.

NOTE: Maximum voltage for LVD is 440 volts for CE marked appliances.

WIRE CONNECTION

Remove the four screws securing the console cover and remove the cover. A wiring diagram is

affixed to the underside of the cover. Feed permanent copper wiring through the cut-out in the

rear or bottom of the console, and fasten to the three connection terminal block, which is mounted

on the top of the console’s control panel. Be sure to connect the ground wire to the separate

ground terminal connector (ground lug). Replace console cover and secure it with the four

screws.

RED

YELLOW

BLACK

BLUE

RED

L1 L2 L3

RED

YELLOW

BLACK

BLUE

RED

L1 L2

The kettle is wired for 3-phase operation at the factory. For single phase operation, rewire the terminal

block to that shown in the above diagram.

United Kingdom

OPERATING INSTRUCTIONS

General Parts Drawing

ITEM # DESCRIPTION

1. Tilting Handle

2. Vacuum/Pressure Gauge

3. Pressure Relief Valve

4. Low Water Indicator Light (Red)

5. On-Off Switch / Solid State Temperature Control

6. Heat Indicator Light (Green)

7. Marine Lock

United Kingdom

OPERATION

OPERATING THE KETTLE

IMPORTANT: Do not lean on kettle or place objects on kettle lip. Serious injury could result if

kettle tipped over, spilling hot contents.

1. Before turning kettle on, read the Vacuum/Pressure Gauge. The gauges needle should be in

the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions.

Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi, while

cooking a water base product.

TEMPERATURE RANGE CHART

Temperature Approximate

Control Product Temperature

Setting °F °C

1. 130 54

2. 145 63

3. 160 71

4. 170 77

5. 185 85

6. 195 91

7. 210 99

8. 230 110

9. 245 118

10. 260 127

NOTE: Certain combinations of ingredients will result in temperature variations.

2. Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control to the

desired temperature setting (see "Temperature Range Chart"). The Heat Indicator Light (Green)

will remain lit, indicating the element is on, until the temperature setting is reached. When the

green light goes off, the elements are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of

this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle

before heating is begun.

3. Place food product into the kettle. The Heat Indicator Light (Green) will cycle on and off

indicating the elements are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

4. When cooking is completed turn ON/OFF Switch/Solid State Temperature Control to the "OFF'

position.

United Kingdom

CLEANING INSTRUCTIONS

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance

and to ensure its continued safe, reliable operation. The best time to clean is shortly after each

use (allow unit to cool to a safe temperature).

WARNINGS:

Do not use detergents or cleansers that are chloride based

or contain quaternary salt.

Do not use a metal bristle brush or scraper.

Steel wool should never be used for cleaning the stainless steel.

Unit should never be cleaned with a high pressure spray hose.

Do not leave water sitting in unit when not in use.

Chloride

Cleaners

Steel Pads

Wire Brush

& Scrapers

High Pressure

Spray Hose

Stagnant Water

United Kingdom

CLEANING INSTRUCTIONS

1. Turn unit off.

2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a

dishwasher.

3. Prepare a warm water and mild detergent solution in the unit.

4. Remove food soil using a nylon brush.

5. Loosen food which is stuck by allowing it to soak at a low temperature setting.

6. Drain unit.

7. Rinse interior thoroughly.

8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows:

a) Disassemble the draw-off valve first by turning the valve knob counter-clockwise, then turning the large

hex nut counter-clockwise until the valve stem is free of the valve body.

b) In a sink, wash and rinse the inside of the valve body using a nylon brush.

c) Use a nylon brush to clean tangent draw-off tube.

d) Rinse with fresh water

e) Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should

be hand tight only.

9. If the unit is equipped with a Butterfly Valve, clean as follows:

a) Place valve in open position.

b) Wash using a warm water and mild detergent solution.

c) Remove food deposits using a nylon brush.

d) Rinse with fresh water.

e) Leave valve open when unit is not in use.

10. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES:

•For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar,

or a solution of ammonia in water.

•Leave the cover off when the kettle is not in use.

•For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual

(supplied with unit).

United Kingdom

SERVICE

CALIBRATING PROCEDURE

1. Kettle must be empty when this procedure is executed.

2. Insure the kettle is at room temperature and has a vacuum before you begin calibrating

procedure. If unit requires venting refer to "Kettle Venting Instructions".

3. Turn kettle ON and set temperature dial to 10 (Max.).

4. Allow the unit to cycle twice.

5. Using a digital surface thermometer locate the hottest point on inner kettle surface.

6. Note temperature when the unit cycles off. It should be between 260°- 265°F.

7. If adjustment is required turn the potentiometer slightly clockwise to INCREASE or counter-

clockwise to DECREASE temperature.

8. Allow the unit to cycle twice.

9. Locate the hottest point and re-check temperature of the inner kettle surface with a digital

surface thermometer.

10. Repeat steps 5. through 8. until unit is calibrated.

United Kingdom

PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

Most insurance agencies require periodic testing of pressure relief valves used on pressure

vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve.

We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary

precautions including the use of gloves and eye protection to prevent personal injury.

DANGER: Pressure relief valve will exhaust high temperature steam. Contact with skin could

result in serious burns. Keep face, hands and body clear of discharge.

DANGER: Working on machines with power could result in severe electrical shock.

1. With the kettle empty, turn unit ON and set temperature control to 10 (Max.). Allow the kettle

to heat until the unit cycles off.

2. Switch unit OFF and disconnect main power at fused disconnect switch.

3. Stand to the side of the pressure relief valve discharge tube and pull valve open for a

maximum of one second. Repeat test three to four times. Each time the mechanism should

move freely and be accompanied by a rapid escape of steam.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

United Kingdom

KETTLE VENTING INSTRUCTIONS

The following venting procedure should be followed when the

Vacuum/Pressure Gauge needle is in the "vent air" zone:

NOTE: Check for and eliminate leaks prior to venting.

1. Turn kettle ON and set Temperature Control to 10 (Max.), heat the empty

kettle until unit cycles off.

2. Vent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second

interval between pulls.

NOTE: If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing.

3. Turn kettle OFF. Add cold water to kettle until its surface temperature is

below 100°F. The pressure gauge needle should be in the green zone,

indicating a vacuum in the kettle’s jacket.

United Kingdom

100

150 200

250

300

350

400

20 30

psi

kPa

100

150 200

250

300

350

400

20 30

psi

kPa

INSTALLATION

GÉNÉRALITÉS

La bassine doit être installée par un technicien électrique qualifié conformément à tous les codes

locaux et nationaux applicables. L'installation incorrecte du produit pourrait avoir pour résultat

des dégâts ou des blessures.

INSTALLATION

D'abord consulter la feuille de spécifications pour les exigences détaillées en matière de

dégagement et de boulonnage. Ensuite couper avec soin, ouvrir et enlever la boîte d'expédition.

Enlever les supports et les fixations attachant l'unité à la palette.

Positionner l'unité sur une surface solide à niveau et immobiliser à l'aide de boulons. Visser la

poignée d'inclinaison dans le trou fileté.

ALIMENTATION EN COURANT

NOTE: S'assurer que l'alimentation en courant correspond aux exigences de la bassine

indiquées sur l'étiquette des caractéristiques assignées.

Cette bassine est construite conformément aux normes CE. Il existe cependant de nombreux

codes locaux, et c'est la responsabilité du propriétaire et de l'installateur de se conformer à ces

codes.

NOTE: La tension maximale LVD est de 440 volts pour les appareils marqués par CE.

CONNEXION DES FILS

Enlever les quatre vis attachant le couvercle de la console, et enlever le couvercle. Un schéma

électrique se trouve sur le dessous du couvercle. Passer les fils permanents en cuivre par le trou

découpé dans l'arrière ou le dessous de la console et attacher à la plaque à bornes à trois

connecteurs montée sur le dessus du tableau de commande de la console. S'assurer de

raccorder le fil de terre à la borne de terre séparée. Réinstaller le couvercle de la console à l'aide

des quatre vis.

ROUGE

JAUNE

NOIR

BLEU

ROUGE

L1 L2 L3

ROUGE

JAUNE

NOIR

BLEU

ROUGE

L1 L2

3 1

La bassine est câblée à l'usine pour le fonctionnement triphasé. Pour le fonctionnement monophasé, câbler

la plaque à bornes selon la configuration montrée dans le diagramme ci-dessus.

Français

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