Cleveland KEL-100-T User manual

Statement of Responsibilities

This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service

Representatives who are familiar with both the safety procedures, and equipment they service.

Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage

resulting from use of, improper use of, or failure to use the information contained in this document.

Cleveland Range, LLC has made every effort to provide accurate information in this document, but

cannot guarantee that this document does not contain unintentional errors and omissions.

The information in this document may be subject to technical and technological changes, revisions, or

updates.

Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or

updates.

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry

standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out /

tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas,

electric, and steam powered equipment and / or appliances

All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of

operation according to OSHA approved practices during any servicing of Cleveland Range equipment

Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date

knowledge, skills, materials and equipment.

Cleveland Range, LLC 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com

PROBLEM:

KET/KEL

Kettle Won't

Heat

Doesred light

come on when unit

is first turned on?

Doesred light go

off shortly after

unit is turned on?

Yes Add water to

jacket of Kettle.

With the

potentiometer set

at 10, is 12 VDC at

the coil of the

relay?

Yes

Is 16 VAC

measured across

Pins 9 and 10 on

the controller?

Yes

Is 16 VAC at the

secondary side of

the transformer? No

Replace

the on/off

switch (toggle

orrotary).

Yes

Is there Power to

the primary of the

transformer?

Replace the

transformer. Yes

Supply power

to the kettle.

Does the relay pull

in?

Yes

Replace the

relay. No

Is there power to

the contactor coil?

Yes

With the high limit

temporarily

bypassed, is

power at the

contactor coil?

Replace the

high limit.

Yes

Replace

the wire

harness in the

trunion.

Doesthe contactor

pull in?

Yes

Replace the

contactor

Is there power

across each

element?

Yes

Is there an amp

drawacross each

element?

Yes

Call

Cleveland for

instructions to

repair kettle.

If there

is heat from the

elements and water

in the kettle steam

will form. give the

unit a little

more time.

Yes

With a jumper

across pins 5 and

7 on the controller,

is there 12 VDC

across the coil of

the DC relay?

With the jumper

removed and the

probe wire

grounded at the

probe,is 12 VDC

measured across

the coil of the DC

relay?

Yes

Replace the

wire harness in

the trunion

Add water

Yes

Does the

potentiomer have

a resistance of

50,000 ohms on

low and 0 ohms at

high?

Replace the

potentiometer

Does the probe

have a resistance

of 100,000 ohms +

10% at room

temperature?

Yes

Replace the

controller

Yes

Replace Probe

PROBLEM:

KET/KEL

Kettle Not

Hot Enough

With kettle pot

empty and

temperature knob

set at 10, is the

temperature of the

surface of the pot

265 degrees?

Unit is

operating

properly

Yes

When unit is cold

(room temp) is the

pressure gauge in

the green?

Vent

the kettle per

instructions in

the manual. No

When the unit is

calling for heat

(the green light is

on), is there supply

voltage across all

the elements?

Yes

Replace the

wire harness in

the trunion.

With voltage to the

element is there

an amp draw?

Yes

Contact

Cleveland Range

for information on

element

replacement.

Is the resistance of

the thermister

100,000 ohms

+10% at room

temperature?

Yes

Replace the

thermister.

Is the

potentiometer

resistance 50,000

ohms at low and 0

ohms at high?

Yes

Calibrate or

replace

controller. Yes Replace the

potentiometer.

Does the kettle

heat at all?

Yes

See Problem:

Kettle Won't

Heat.

Is there voltage to

the coil of the

contactor?

Doesthe contactor

pull in?

Yes

Replace the

contactor

Replace the

high limit

PROBLEM:

KET/KEL

Kettle Gets

Too Hot

With the kettle

empty and the

temperature set at

10, is the surface

temp 260-265

degrees?

The

kettle is working

properly. Yes

Does the kettle

continue to call for

heat(green light

stays on) when

the kettle reaches

260-265 degrees?

Is there supply

voltage to the coil

of the contactor?

Replace the

contactor No

Is there DC

voltage to the coil

of the relay?

Replace the

Relay

Yes

Replace the

controller

Yes

Is the resistance at

the thermister

100,000 ohms +

10% at room

temperature?

Yes Replace the

thermister.

Is the resistance of the

thermister the same as

the previous step when

measured between pin

2 at the controller and

ground?

Yes

Calibrate or

replace the

controller

Replace the

wire harness

Yes

PROBLEM: Red Add Water LED Stays On

Does Red LED stay on

after adding the proper

amount of distilled

water andrust inhibitor?

Add the proper

amount of distilled

waterand rust

inhibitor.

Is the red LED on

with probe

grounded?

Yes

Clean or

replace water

probe. No

Doesthe red LED

stay on with a

jumper between

pins 5 and 7 on

the controller?

Yes

Replace the

wire harness in

the trunion. No Replace the

controller.

Yes

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