Clarke HSE RANGE Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0921 - rev 9

SUBMERSIBLE PUMPS

MODEL NO: HSE RANGE

PART NO: SEE TABLE PAGE 13

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE heavy duty submersible pump.

Before attempting to use the pump, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to the submersible

pump giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY INSTRUCTIONS

GENERAL

1. Read all instructions before use

and save these instructions for

future use.

2. An approved residual current

device (RCD) which has a

tripping current of less then 30mA

MUST be used for all operations.

3. The electrical supply must be the

same as that on the rating plate.

4. Always make sure that your

hands are dry when connecting

or disconnecting from the mains

supply.

5. Never pull the mains lead to

disconnect the pump from the

mains socket.

6. The mains plug must be kept

away from the water at all times.

7. Do not allow children or

unauthorised people to touch the

pump, cables or connections.

8. Disconnect the pump from the

mains supply when not in use.

9. If necessary have the pump

repaired by a qualified person.

10. Keep the mains lead away from

heat, oil and sharp edges.

11. If you have to use an extension

lead with this product, it must be

designed for outdoor use and

incorporate a cable suitable for

use with Class I appliances.

12. Disconnect the pump from the

electrical supply and wear gloves

during servicing or maintenance.

PUMP SPECIFIC

1. Do not pump explosive /

flammable liquids or chemicals.

2. Never allow the pump to run dry

or operate out of the water.

3. Submersible pumps should always

be submerged and stored

vertically.

4. Disconnect the pump from the

mains supply before placing it

into or removing it from the water.

5. Always check the plug, and all

cables for damage before use.

6. Do not use the pump if

damaged. Refer to qualified

service personnel for repair.

7. Never carry or lower the pump by

the power cable or float switch

always use the handle or a rope

tied securely to the handle.

8. Never insert your fingers into the

pump whilst it is connected to the

mains.

9. Never use the submersible pump

in a swimming pool when there

are people or animals in the pool.

10. Keep the pump clear of any

sediment by standing it on a

platform or brick or suspending it

at a suitable depth.

11. Do not use the pump if the water

is liable to freeze, as this can

cause damage to the pump.

Remove the pump from the

water and store it in a frost free

location.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Models EXCEPT HSE301A & 361A should have their mains lead connected to a

standard 230 volt (50Hz) electrical supply through an approved plug or a

suitably fused isolator switch. We recommend that these pumps be fitted with

a Residual Current Device (RCD).

NOTE: This is mandatory when pump is used for pumping swimming pools.

Models HSE301 & 361 must be connected to a protected 110V supply,

through a suitably approved connector. On no account must a 230V-13amp

plug be used.

NOTE: If a portable 110V transformer is used, make sure it has a rated

capacity sufficient to take the load of the pump.

In the event that the pump is hard-wired into the electrical system, it must be

carried out in accordance with IEE regulations.

If used for draining swimming pools or ponds, the pump MUST be fitted with a

Residual Current Device (RCD) with a rated residual operating current of no

greater than 30mA.

As the colours of the flexible cable of this appliance may not correspond with

the coloured markings identifying terminals in your plug proceed as follows:

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The YELLOW AND GREEN wire must be connected to the terminal which

is marked E or coloured green.

The HSE301 & 361 must be connected to a protected 110V supply through a

suitably approved connector. On no account must a 230V, 13amp plug be

used.

NOTE: If a portable 110V transformer is used, make sure it has a rated

capacity sufficient to take the load of the pump.

In the event that the pump is hard-wired into the electrical system, it must be

carried out in accordance with IEE regulations.

FUSE RATING

The fuse in the plug for this pump must be rated according to the Technical

Specification.

If this product is fitted with a plug which is moulded onto the electrical cable

(i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the cable. There is a danger

of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Replacement fuse covers can be obtained from your local dealer or most

electrical outlets.

4. The fuse in the plug must be replaced with one of the same rating and this

replacement must be ASTA approved to BS1362.

IMPORTANT: If in doubt, consult a qualified electrician.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

The Clarke HSE range of submersible pumps are of rugged and durable

construction, designed for long lasting continuous operation. They are suitable

for discharging pools, ponds, fountains, pits and any waste water drainage.

They can handle foul water containing sewage or other suspended material

including sand up to a maximum of 3kg/m3to an amount stated in the

specifications for each model. They may be used for pumping water,

(including seawater) or water containing small solids in suspension with

particle sizes of up to 6-10mm in diameter, dependant upon the size of pump.

The pumps are not suitable for handling inflammable, corrosive, explosive or

dangerous liquids.

The range includes models 130, 200, 300/301 & 360/361 as itemised in the

Technical Specification.

The HSE200 is fitted with a strainer to prevent the ingress of foreign matter.

Float switches are fitted to those models bearing an ‘A’ suffix, meaning the

pump will stop and restart automatically as the surrounding water level

changes. This makes them suitable for permanent or semi-permanent

installations, eg. installations where it is necessary to maintain a water at a

particular level without an operator in attendance.

As the water level rises, the switch will float and start the pump. As the water

level falls, so will the float switch, until it stops the pump. Float switches are

factory set to provide the correct ON-OFF switching mode.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• It is not recommended that these pumps be used for pumping drinking

water, as there is a remote possibility of water contamination due to

leakage of pump lubricant should the pump malfunction or the oil seal

become damaged.

All HSE pumps are provided with a thermal overload cut-out, so that in the

event the pump becomes overheated (due to becoming blocked etc.) the

pump will shut off automatically. When the blockage has been cleared, the

thermal overload will cool down and re-set and the pump can be re-started.

OPERATION

CONNECTION AND LOCATION

1. Place the pump in a vertical position resting on a firm, flat surface. If this is

not available, sit the pump on timber or house bricks, but ensure they are

not likely to collapse. Never install the pump on sand, silt, mud or ground

that is likely to collapse.

Automatic versions should only be placed in a sump which is large enough

not to restrict the movement of the float switch. It is advisable to use a

strainer when using the pump as a sump pump.

2. Keep the pump clear of any

sediment by standing it on a

platform or brick or suspending

from a rope attached to the

handle if the pump is to be

used where there may be silt or

mud etc (e.g. garden ponds).

3. Connect the outlet to the

largest diameter hose

available, as any restrictions will

reduce capacity and put

further strain on the motor. The

outlet hose diameter for each

HSE pump is given in the

Technical Specification.

4. Ensure that the hose diameter is

equal to or greater than the diameter of the pump outlet if a long run of

discharge hose is being used.

5. Ensure the float has sufficient room to operate correctly if used in a

confined space such as a shaft or sump.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

NOTE: When the pump is being used in a permanent or semi-permanent

installation, a check valve must be fitted in the delivery hose. Suitable

hoses are available from your Clarke dealer.

USING THE PUMP

1. Take all necessary precautions as described on page 4 before plugging in

the pump and switching ON. Where the pump is an automatic unit fitted

with a float switch, the pump will only run where there is sufficient depth of

water for the float to rise and activate the pump.

If the water is likely to freeze, the pump must be run continuously, otherwise

the pump must be removed from the water and stored in a frost free

location.

2. Never run the pump dry. Never run the pump with the body exposed for

more than 10 minutes.

3. When the water has been pumped out, disconnect from the power supply.

Avoid running the pump continuously.

AUTOMATIC THERMAL OVERLOAD

These pumps are fitted with automatic thermal overload protection. If the

pump overheats due to an obstruction in the pump, or pumping warm water

for example, it will shut off automatically. Switch the pump OFF and

disconnect from the mains supply. Check for blockages and allow the motor

to cool (at least 5 minutes) before attempting to restart, by which time the cut-

out will have reset.

ACCESSORIES

A wide range of accessories is available from your nearest CLARKE dealer, for

further information, contact your nearest dealer, or telephone CLARKE

International Sales department on 01992 565300.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

HSE SERIES PUMP PERFORMANCE

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CLEANING & MAINTENANCE

This pump should require no maintenance other than regular cleaning. If the

pump starts to show signs of wear or damage, contact your CLARKE dealer for

advice.

Do not use the pump if there is any damage to the mains power cable, or to

the float switch or it’s connecting cable.

Check pump installation regularly to ensure the base inlet is clear of leaves or

other debris.

Do not attempt to repair the pump yourself, as you may damage the

waterproof seal and invalidate your guarantee. Repairs must be carried out

by your CLARKE dealer, or contact the CLARKE Service Department on 020

8988 7400.

If using this pump to empty a garden pond, please note that there is a small

quantity of oil in the pump seal. If the pump or seal is damaged, possibly

caused by running the pump dry, oil may leak out, and appear as a film on

the surface of the water. The oil must be cleared to prevent any possible harm

to pond life. Disconnect the pump from the electrical supply, remove it from

the pond and clear the oil, then contact your CLARKE dealer for advice.

STORAGE

When the pump is not being used for extended periods, clean and dry it

thoroughly and store it indoors. If the pump is left in water, it must be run at

least once a week to prevent it from seizing up.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

WARNING: MAKE SURE THAT THE PUMP IS DISCONNECTED FROM THE

MAINS SUPPLY BEFORE CLEANING, OR PERFORMING ANY

MAINTENANCE.

This manual suits for next models

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