Clarke CWP200 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0719 - ISS 1

ORIGINAL INSTRUCTIONS

SUBMERSIBLE CLEAN WATER PUMP

MODEL NO: CWP200

PART NO: 7939210

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE submersible pump.

The pump is designed for domestic use, such as drying out basements and

garages subject to flooding, and for pumping drainage wells, rainwater

collecting traps or infiltrations from roof gutters, etc.

Due to its compact shape, it is also used as a portable pump for emergency

situations such as for drawing water from tanks or rivers, draining swimming

pools and fountains, excavations or underpasses. Also suitable for gardening

and general hobby activity.

This pump should not be used in swimming pools, ponds or hot tubs where

people are present, or for pumping hydrocarbons (petrol, diesel fuel,

combustible oils, solvents, etc) in accordance with the accident-prevention

regulations in force.

It is not designed for continuous use, but for emergency use over a limited

period and should be cleaned before putting away in storage. See the

section “Maintenance”.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

PERFORMANCE CURVE

Dimensions (L x W x H) 150 x 205 x 285/245 mm

(handle raised/lowered

Weight 3.75 kg

Cable length 10 m

Power supply 230V ~ 50Hz

Ingress protection IPX8

Outlet thread diameter 1¼”BSP female

Rated power 220W

Maximum head height 5.5 m

Maximum particle size 0.5 mm

Maximum flow 95 l/min at pump

Minimum water depth 2-3 mm

Maximum water temperature 35oC

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY INSTRUCTIONS

GENERAL

1. Read all these instructions before use and save them for future reference.

2. An approved residual current device (RCD) which has a tripping current of

less then 30mA MUST be used for all operations.

3. The electrical supply must be the same as that on the rating plate.

4. ALWAYS make sure that your hands are dry when connecting or

disconnecting from the mains supply.

5. NEVER pull the mains lead to disconnect the pump from the mains socket.

6. The mains plug must be kept away from the water at all times.

7. Do not allow children or unauthorised people to touch the pump/cable.

8. Disconnect the pump from the mains supply when not in use.

9. If necessary have the pump repaired by a qualified person.

10. Keep the mains lead away from heat, oil and sharp edges.

11. If you have to use an extension lead with this product, it must be designed

for outdoor use and incorporate a cable suitable for use with Class I

appliances.

12. Disconnect the pump from the electrical supply and wear gloves during

servicing or maintenance.

PUMP SPECIFIC

1. Do not pump explosive / flammable liquids or chemicals.

2. NEVER allow the pump to run dry or operate out of the water.

3. Submersible pumps should always be submerged and stored vertically.

4. Disconnect the pump from the mains supply before placing it into or

removing it from the water.

5. ALWAYS check the plug, and all cables for damage before use.

6. Do not use the pump if damaged. Refer to qualified service personnel for

repair.

7. NEVER carry or lower the pump by the power cable or float switch always

use the handle or a rope tied securely to the handle.

8. NEVER use the submersible pump in a swimming pool when there are

people or animals in the pool.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

9. NEVER insert your fingers into the pump whilst it is connected to the mains.

10. Keep the pump clear of any sediment by standing it on a platform or brick

or suspending it at a suitable depth.

11. Do not use the pump if the water is liable to freeze, as this can cause

damage to the pump. Remove the pump from the water and store it in a

frost free location.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or

because of damage, it must be removed and a replacement fitted, following

the wiring instructions shown below. The old plug must be discarded safely, as

insertion into a power socket could cause an electrical hazard.

If the colours of the wires in the power cable do not agree with the markings

on the plug.

• Connect the BLUE wire

to the terminal

marked N.

• Connect the BROWN

wire to the terminal

marked L.

•ConnecttheYELLOW

AND GREEN wire to

the terminal marked E

or .

AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING

CURRENT OF LESS THAN 30 mA MUST BE USED.

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSTALLING THE PUMP

Remove all packaging and make sure that the pump has no visible damage.

Dispose of all packaging appropriately.

FITTING THE ELBOW

1. Screw one elbow into the outlet

port as shown. Three elbows are

supplied;

• Threaded elbow

• 2 x Push-fit elbow

2. Connect a suitable hose (not

supplied) to the elbow using either

the screwed end or push-fit.

3. When push fitting the hose to the

adaptor or elbow, use a jubilee clip and check it is secure. Do not

overtighten.

• Hoses to suit each of the above adaptor sizes are all readily available

from your local Clarke dealer.

FITTING THE MULTI-STEP ADAPTER

The stepped hose adaptor supplied is designed to be used for either screw

type hose connection or push fit.

• The multi step adapter will suit 1" (25mm) and ¾”(20mm) BSP hoses.

1. Screw the adaptor into the

threaded elbow and connect a

suitable hose (not supplied).

• The adaptor can be cut off

with a hacksaw to provide

clearance if required, when a

larger hose is to be used.

2. Trim the adaptor to size if required.

• Reducing the hose diameter

will affect the maximum flow

rate.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

POSITIONING THE PUMP

1. Stand the pump upright on a flat surface in the pool that you want to

drain.

2. If there is sediment in the pool or pond, place the pump on blocks, to avoid

blocking the water inlet.

3. Ensure the pump is positioned with adequate space - recommended

minimum base area of 460 x 460 cm and the maximum depth of any

installation - 5.5 metres. The pump is fitted with 10 metres of power cable.

4. Always raise and lower the pump using the lifting handle and a rope

attached to it if required. Never lift or lower the pump using the power

cable.

• The water inlet must be fully submerged before the pump is switched on

and the pump standing upright.

5. Connect the power cable to a high sensitivity residual current device

(RCD) which has a tripping current of less then 30mA.

OPERATING THE PUMP

1. Switch the mains power supply on.

• The pump will begin to drain water.

2. When pumping is finished, disconnect the pump from the power supply.

• The pump is fitted with a thermal overload switch. If the pump overheats

for any reason, it will automatically switch the pump OFF. Once the

pump has cooled (at least 5-10 minutes), it will automatically restart.

AFTER USE

When the temperature is expected to be lower than 0°C, ensure there is no

water residue which could freeze and damage the pump.

If the pump has been used with substances that tend to form a deposit, or

with water containing chlorine, rinse it after use with a powerful jet of water in

order to avoid the formation of deposits or encrustations which would reduce

the characteristics of the pump.

CAUTION: CHECK THE PUMP FOR DAMAGE BEFORE USE, DO NOT USE THE

PUMP IF IT IS DAMAGED IN ANY WAY

CAUTION: DO NOT ALLOW THE PUMP TO RUN DRY

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

This pump should require no maintenance other than regular cleaning. If the

pump shows signs of wear or damage contact your CLARKE dealer for advice.

Check the pump regularly to ensure the water inlet is clear of leaves or other

debris taking care to remove any debris from around the impeller. Further

cleaning may be required by back-flushing the pump with water pressure from

a hose.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

WARNING: BEFORE CHECKING THE CONDITION OF THE PUMP, ENSURE IT

IS UNPLUGGED FROM THE MAINS SUPPLY. IF THE UNIT IS HARD WIRED,

ENSURE THE CIRCUIT BREAKER IS OPEN.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

If this does not solve your problem, please contact the CLARKE service

department. Do not attempt to repair the pump yourself. Repairs must be

carried out by your CLARKE dealer.

PROBLEM SOLUTION

PUMP WILL

NOT START

1. Make sure that the power is switched on.

2. Check fuse (consult an electrician if in doubt).

3. If extension cable is used, check connections (consult an

electrician if in doubt).

4. Internal thermal cut-out has not re-set. Leave for 5-10

minutes and try again.

5. The impeller may be jammed. Disconnect from the mains

supply and remove any objects that may be obstructing

the impeller.

6. Water level too low.

7. If the pump still fails to start, consult your CLARKE dealer

for advice.

PUMP WILL

START BUT NOT

PUMP

1. Check that the inlet is not blocked.

2. Check that the discharge tube is not clogged or

obstructed.

3. The head may be too great, i.e. you are trying to lift the

water too great a distance for the pump to cope with

Specifications on page 2.

4. Air bubble in the pump, produced during the plunge.

Plunge the pump again, at an angle, and shake it whilst

lowering to remove any air trapped in the system.

5. Impeller may be damaged - Consult your CLARKE dealer.

PUMP STOPS

RUNNING

1. Thermal overload has operated. Leave for 5-10 minutes

and try again.

2. Pump has run dry.

3. A foreign object has jammed the impeller.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPONENT PARTS

1 Impeller Surround

2 O-ring

3LowerBody

4 O-ring set

5 Motor Winding

6 Washer

7 Motor Bearing

8MotorRotor

9 Wave Washer

10 Sealing Ring

11 Upper Enclosure

12 Main Housing

13 Impeller

14 Circlip

15 Capacitor

16 Retaining Clip

17 Sealing Ring

18 Lower Enclosure

19 Screw

20 Upper Moulding

21 Gland

22 Gland

23 Connecting Plate

24 Collet

25 Collet

26 Washer

27 N/A

28 Top Handle

29 Bush

30 Power Cable & Plug

31 Elbow & Hose Adaptor

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