Clarke CEB103 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0716

NON-SUBMERSIBLE WATER PUMP

MODEL NO: CEB103

PART NO: 7230327

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Water Pump, which is a general purpose

pump, suitable for a variety of applications involving the transfer of clean,

cold water ONLY.

To help ensure long, trouble free performance and the protection afforded by

the warranty, please follow carefully all the instructions and recommendations

given in this booklet.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase. This guarantee is invalid if the product is found to have been

abused or tampered with in any way, or not used for the purpose for which it

was intended.

Faulty goods should be returned to their place of purchase. No product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

1. Ensure the pump is installed in a horizontal position with the outlet facing

vertically upwards, and that it is firmly anchored via its fixing screws.

2. Ensure there is an adequate air flow around the pump. DO NOT mount it in

an enclosed atmosphere.

3. Ensure all water pipes - supply or discharge, are adequately supported

where necessary, so as not to put a strain on the pump connections.

4. DO NOT allow the pump to run dry, as this will cause serious damage to the

pump seals.

5. Ensure the inlet to the pump is completely unrestricted.

6. Ensure the pump is protected from the elements, neither the motor nor the

electrical terminal box is intended to be waterproof.

7. Ensure that all pipes are protected against damage where necessary, and

that they are suitably lagged to avoid the possibility of freezing during cold

weather.

8. DO NOT attempt to pump water when the ambient temperature is greater

than 40ºC or the water temperature is greater than 40ºC or less than 0ºC.

9. DO NOT use this pump for pumping anything other than CLEAN WATER.

10. DO NOT wrap the pump motor or pump head in cold conditions in the

mistaken belief that this will stop the pump from freezing.

11. ALWAYS install a foot valve/filter when lifting water (suction lifting) Foot filters

are available from your CLARKE dealer.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

It is strongly recommended that installation should only be carried out by a

qualified electrician in accordance with I.E.E. Regulations. However, in the

further interests of safety we would emphasize the following:-

This pump should be connected to a standard domestic 230 volt (50Hz),

electrical supply and we strongly recommend that the connection be made

via a Residual Current Device (RCD) and a suitably rated circuit breaker.

IMPORTANT: Should the supply be taken from a normal 13 amp socket, then

the plug used must be to BS 1363 standard, and the cable conductors

should be connected in accordance with the following colour code:

Green & Yellow - Earth or marked with a letter “E” or Earth symbol “ ”.

Blue - Neutral or terminal marked with a letter “N”.

Brown - Live or terminal marked with a letter “L”.

FUSE RATING

The fuse in the plug must be rated at 5 amps.

The pump MUST be wired according to the

diagram on the right, and ensuring the

following precautions are strictly observed:

1. The cable used must be of sufficient size to

ensure it is a tight fit in the cable gland.

2. Ensure the cable gland is correctly used.

The clamp must firmly clamp the outer

cable sheath and NOT the conductors.

3. Fit a crimp style ring terminal to the earth

wire and make sure that it is correctly

connected to the earth terminal.

The ring terminal should be placed between the two washers, and the

screw suitably tightened.

WARNING: THIS MACHINE MUST BE EARTHED.

WARNING: DO NOT ATTEMPT ELECTRICAL INSTALLATION WORK IF YOU

ARE IN ANY DOUBT AS TO HOW IT SHOULD BE PROPERLY CARRIED OUT.

CONSULT A QUALIFIED ELECTRICIAN.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

WATER CONNECTIONS

IMPORTANT: The pump must not be connected to the power supply until the

hose/pipe installation is completed.

If any part of the system is to be connected to the mains water supply, ensure

that you comply with your local water authority regulations.

Because of the variety of possible installations, no plumbing accessories are

supplied as standard with your pump. However, accessories designed

specifically for this range of pumps are available from your CLARKE dealer and

are listed on page 7.

The pump must always be installed and operated in a horizontal position i.e.

with the outlet port facing vertically upwards. The fixing holes in the base

should be used as necessary to secure the pump firmly in its operating

position. Also, ensure that there is adequate air circulation around the motor.

Avoid situations where there is the risk of water coming into contact with the

outside of the pump. Neither the motor or the terminal box are intended to be

waterproof.

These notes are for guidance on how to achieve a proper working system.

The schematic diagrams illustrate possible methods of pipework installation.

Water intake can be by means of either:- A. Gravity Feed or B. Suction Lift.

Water being taken in by the pump should,

whenever possible, be fed by means of

gravity (Method A). However, if this is not

possible then water may be drawn from a

lower level by means of suction (Method B).

The suction lift i.e. the vertical distance

between the water level and the pump

should not exceed distance specified for

your pump (see Specifications on page 7).

When using this method, a foot valve, must be fitted to the

lower end of the suction hose, (as illustrated), so as to help

retain water in the suction system.

The delivery head i.e. the vertical distance between the pump

and the point of discharge should be at least 5 feet. If this

cannot be achieved naturally, then it can be simulated by

restricting the outlet flow from the pump.

The illustration shows a Isolating valve installed in-line on the

delivery side of the pump which can be set as required to

regulate the flow of water.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Do not place any such restriction on the suction side of the pump unless it

serves only to isolate a gravity fed water supply.

To prevent unnecessary strain or possible distortion to the pump, ensure that

adequate support is provided to the hoses and/or pipes. Remember they will

be considerably heavier when filled with water.

Should sand, chemical or other

contaminant come into contact with

the pump, flush through with cold

clean water as soon as possible.

Protect the pump and pipework from

freezing. The formation of ice may

cause serious damage.

PRIMING

When suction lift is used to draw

water into the pump it is essential that

all connections and hoses are

completely air tight, otherwise the

system will not work.

Before pumping will start it is necessary to completely fill the suction side with

water. This is known as priming the pump and is carried out as follows:-

1. With the pump, all pipes/hoses and the foot valve in position, unscrew the

priming plug (small hexagon nut on top of pump body, adjacent to the

pump outlet) and fill to capacity with clean water. Replace the priming

plug.

NOTE: As the filler hole is quite small, it is recommended that you fill the inlet

pipe with water before it is connected to the pump, and top up

through the filler plug once the pipe is connected.

2. Adjust any device which may be fitted to the outlet side of the pump, so as

to ensure as great a flow as possible.

3. Switch on the pump. Water should start to flow through the system. Check

for leaks and adjust the flow if necessary using the gate valve (or other

type of restriction) on the delivery side of the pump. Remember that some

resistance (head) is required on the outlet side of the pump to prevent

motor overload.

TROUBLE SHOOTING

If the system is set up properly, there is little likelihood of problems arising, but if

water will not flow as it should then check the following points:-

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

1. The suction hose and connections including the filler plug need to be

completely air tight, otherwise air will be drawn in and either reduce or

completely stop the flow of water.

2. Ensure that the system has been fully primed with water up to the level of

the filler plug.

3. Check to see that no foreign matter is fouling the intake system and check

the filter is not blocked or obstructed.

4. Check that the vertical height between the level of the water intake and

the ultimate discharge point does not exceed 35 metres. If this should be

the case then the height must be reduced.

Should you still experience problems, then contact your Clarke dealer, or

CLARKE International Service Department for advice.

ACCESSORIES

SPECIFICATIONS

Please note that the details and specifications contained herein, are correct at the time

of going to print. However, CLARKE International reserve the right to change

specifications at any time without prior notice. Always consult the pump’s data plate

1” Foot Valve Filter 7950561

1” BSP Spigot Hose Connector 7950210

1” I.D. Reinforced Hose for suction and delivery. 7955010

1” I.D. Layflat Hose for delivery only. 7955110

Motor 370W, 230V 50Hz 1ph

Max. Head 35 m

Max. Suction Lift 8 m

IP Rating IPx4

Max. Temperature or liquid being pumped 40oC

Bore Size 1”BSP

Max. Output 35 litres/min

Guaranteed Sound Power Level LWA 77 dB

Duty Cycle S1 - Continuous

Weight 5.4 kg

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS LIST AND DIAGRAM

Description Part No Description Part No

1 Screw ZGCEB10301 16 Cable Seal ZGCEB10316

2 Pump Body ZGCEB10302 17 Power Cable Lock ZGCEB10317

3 Impeller ZGCEB10303 18 Terminal Block ZGCEB10318

4 Screw ZGCEB10304 19 Seal ZGCEB10319

5 Motor Front Cover ZGCEB10305 20 Capacitor ZGCEB10320

6 Ball Bearing ZGCEB10306 21 Screw ZGCEB10321

7 Motor Rotor ZGCEB10307 22 Terminal Cover ZGCEB10322

8 Stator Coil 1 ZGCEB10308 23 Connector Wire ZGCEB10323

9 Stator ZGCEB10309 24 Shaft Key ZGCEB10324

10 Motor Body ZGCEB10310 25 Shaft Seal ZGCEB10325

11 Spring Washe r ZGCEB10311 26 "O" Seal ZGCEB10326

12 Motor End Cover ZGCEB10312 27 "O" Seal ZGCEB10327

13 Screw ZGCEB10313 28 Mechanical Seal ZGCEB10328

14 Fan ZGCEB10314 29 Plug Screw ZGCEB10329

15 Fan Cover ZGCEB10315 30 Seal ZGCEB10330

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DECLARATION OF CONFORMITY

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ALSO AVAILABLE FROM YOUR CLARKE DEALER

INDUSTRIAL WATER PUMPS - CPE RANGE

Heavy duty self-priming pumps suitable for domestic, agricultural & industrial

applications, particularly for boosting mains pressures and general water

transfer.

• 1.5” & 2” models supplied with hose couplings.

• Output up to 800 litres/minute.

• Head up to 18 metres

Model Volts/ph Size (BSP) HP Max Flow

Ltr/min

Max

Head

Part No.

CPE15A1 230v/1 11/2” 1 325 16M 7120305

CPE15A3 400v/3 11/2” 1 325 16M 7120310

CPE20A1 230v/1 2” 2 500 18M 7120315

CPE20A3 400v/3 2” 2 500 18M 7120320

CPE30A1 230v/1 3” 3 800 17M 7120325

CPE30A3 400v/3 3” 3 800 17M 7120330

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