Clarke CBP900 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC09/22

BOOSTER PUMP

MODEL NO: CBP900

PART NO: 7239201

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE booster pump.

This non-submersible centrifugal pump is designed to pump clean water for

spraying and irrigation purposes and for pumping water to greenhouses. It can

also be used for boosting running water feed pressure (not drinking water) or

for pumping out wells or ponds. Do not operate with contaminated or salt

water.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully.

Please keep these instructions in a safe place for future reference.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATION

Water Classification Clean

Maximum Delivery 5800 L/hr

Maximum Head 32 m

Operating pressure 3.2 bar

Max Operating Temperature 0-35oC

Max particle size 0.15 mm

Ingress Protection Rating IPx4

Supply 230V ~ 50Hz

Rated Power 900 W

Input Current@ Maximum Head 3 A

Input Current@ Maximum Flow 3.9 A

Outlet Thread Size 1” BSP Female

Weight 8.2 kg

Length x Width x Height 400 x 160 x 300 mm

Sound pressure level 47.5 dB LpA

Sound Power Level 61 dB

Guaranteed sound power level 63 dB

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY PRECAUTIONS

Before using this equipment it is in your own interest to read and pay attention

to the following safety rules.

1. ALWAYS keep the working area clean and well lit. Floors should always be

kept clear. Cluttered or dark areas invite accidents.

2. NEVER over-reach. Keep your proper footing and balance at all times

when installing or maintaining the pump.

3. NEVER direct any water discharge towards electrical wiring or equipment.

4. ALWAYS thoroughly familiarise yourself with this pump & its operation, and

follow all instructions in this manual. NEVER allow persons unfamiliar with

these instructions to instal or operate the pump.

5. ALWAYS ensure that the pump is properly installed to prevent it from moving

during operation, and that the immediate area surrounding the pump is

kept clear.

6. ALWAYS maintain the pump with care and keep it clean for best / safest

performance.

7. NEVER modify this pump in any way. Use it only for the purpose for which it

is designed.

8. NEVER use for pumping flammable liquids or corrosive chemicals. This

pump is designed to pump clean water only.

9. ALWAYS have the pump serviced by your local CLARKE dealer, using only

identical replacement parts. This will ensure the safety of the pump is

maintained. The use of non standard parts could be hazardous.

10. NEVER use this product if any part is damaged. Have it inspected and

repaired by your local CLARKE dealer. ALWAYS turn the pump off before

carrying out any maintenance.

11. NEVER allow the pump to run dry.

WARNING: ALWAYS CONNECT THE PUMP TO AN EARTHED POWER SUPPLY

VIA AN RCD.

CAUTION: THIS PUMP IS NOT A SUBMERSIBLE PUMP. ON NO ACCOUNT

SHOULD IT EVER BE IMMERSED IN WATER.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity

supply is the same as that indicated on the rating plate. This product is

designed to operate on 230VAC 50Hz. Connecting it to any other power

source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due

to damage, it should be cut off and a replacement fitted, following the wiring

instructions shown below. The old plug must be disposed of safely as insertion

into a mains socket could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked N or

coloured black.

•The Brown wire must be connected to the terminal marked L. or

coloured red

•TheYellow and Green wire must be connected to the terminal

marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If in any doubt, consult a qualified

electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSTALLATION OF THE PUMP

IMPORTANT: The pump MUST NOT be connected to the mains power supply

until all hose/pipe installations are completed.

INSTALLATION LAYOUT

The pump must always be installed and operated in a horizontal position using

the fixing holes in the base to secure it in position.

The illustration shows typical pipework

connection including an inlet filter and

hose adapters listed on page 16.

When mounting the pump on a raised

base it will be necessary to allow

clearance for the filter. Mount the

pump securely on blocks or a purpose

built platform to protect it from

flooding.

The suction lift i.e. the vertical distance

between the water level and the

pump, should not exceed the

distance specified.

Where the pump is to be a permanent fixture the fittings to the pump MUST be

flexible, i.e. a short piece of hose should be inserted between any rigid metal

pipework and the pump.

To prevent unnecessary strain or possible distortion to the pump, ensure that

adequate support is provided to the hoses and/or pipes. Remember they will

be considerably heavier when filled with water.

The pump is resistant to splashing from any direction but should on no account

become submerged. Ensure there is adequate air circulation around the

motor. The pump should be installed in a dry, well ventilated enclosure,

sheltered from rain and with an environment temperature not higher than

35°C.

Always place the pump as close as possible to the water to be pumped but

be positioned so as to avoid the possibility of immersion. The power supply

should also be a safe distance away. If in doubt, please contact your

electrician and refer to national regulations.

Ensure the pump & its power cable do not create a safety hazard for people

walking past it. The length of the power cable on the pump limits the distance

from the power source. If an extension cable is required, ensure it is

compatable with the cable supplied.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SUCTION LIFT OR GRAVITY FEED

SUCTION LIFT

It is possible to draw water up from a sunken pool or well.

GRAVITY FEED

The pump can draw water from an above ground tank.

PIPELINE FITTINGS REQUIRED

Because of the variety of possible installations, no plumbing accessories are

supplied with your pump. However, accessories designed specifically for this

pump are available from your CLARKE dealer.

The performance of your pump will be affected by the diameter of the inlet

pipe - any restriction will greatly reduce the flow. We recommend that you use

a diameter which is as large as practicable with a suitable reducer for

connection to the 1” BSP inlet adapter. The delivery hose should be attached

to the outlet adapter (not supplied).

CONNECTIONS AND HOSES

In case of a fixed installation, it is recommended that you fit a non-return valve

on both sides of the pump. This allows closure of the line upstream and/or

downstream from the pump, useful for service and cleaning operations or for

periods in which the pump is not in use.

A 1” BSP hose adapter will be required for connection

to the inlet and outlet ports. These are available from

your CLARKE dealer.

A foot valve and filter should be fitted to the lower

end of the suction hose as illustrated, so as to help

retain water in the suction system and to prevent the

possibility of large foreign bodies arriving at the

pump.

A gate valve may be installed in-line on the outlet

side of the pump which can be set as required to

regulate the flow of water. Do not place any such

restriction on the suction side of the pump unless it is

an isolator valve in a gravity fed system.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRIMING THE PUMP

When suction lift is used to draw water into the pump it is essential that all

connections and hoses are completely air tight or the system will not work.

It is necessary to completely fill the

inlet side of the pump with water

before being started for the first time

or if the system has been drained for

maintenance/repair. This is carried

out as follows:-

1. Remove the small filler plug on the

top of the pump chamber and fill

the pump with water until all air is

expelled.

2. Adjust any valves which may be fitted to the discharge side of the pump so

as to ensure as great a flow as possible.

3. Switch on the pump and check for leaks. Water should quickly start to flow

through the system. If, depending upon the suction depth, water does not

flow, check to ensure:

• The inlet pipe is secure and free from defects. Even a pin hole could

prevent the pump from drawing water efficiently. This is the most

common problem encountered when operating water pumps.

• The pump body has been primed correctly and is completely filled

with water.

NOTE: If the pump is gravity or pressure fed, priming will not be necessary

as the pressure of water will purge the system of air.

The pump should never be operated with any delivery valve or tap

completely closed.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE CONTROL PANEL

The "Power On" indicator light

indicates that there is power to the

pump.

Press the "Reset" button to start the

pump running. It may also be that the

pump is in pressure holding and

stopped state. When the pressure on

the discharge side is lower than the

starting pressure, the pump will

automatically start pumping.

• The "Power On" indicator lamp

indicates that the pump is

pumping normally.

When the "Power On" indicator

flashes, it indicates that the pump is in the pressurised and stopped state and

there is pressure in the discharge pipeline. Pressing the "Reset" key is invalid.

When the water intake or the resulting pressure drops, the pump will restart.

• "Power On" indicator light will be illuminated.

When the "Pump On" light and "Failure" light are illuminated it shows that the

pump is pumping but there is no water in the pipeline. For example, there will

be no water for about 8 seconds.

• The pump will be in stopping state.

When the "Pump on" light and "Failure" light are illuminated, pressing "Reset"

key will restart the pump again. The pump will stop working because it is

indicated that there is a fault, which may be no water supply, filter mesh

blockage, water supply pipe leakage or pump parts damage. Check and fix

the problem according to "Troubleshooting".

• The "Power On" indicator light is illuminated

• The "Failure" indicator light flashes. (one second each time). At this

time, pressing the "Reset" key will be not work. Only after pulling out

the plug to correct the malfunction, can the power be reinstated to

start the pump. Indicate that there has been a fault and the pump

has stopped working. This may be a leak in the pressure line or the

pump headseal seal is leaking. The machine closes and opens

frequently to start protect the function.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

START-UP

1. Plug the power cable into a 230 V power socket and switch on.

2. The pump motor will start and water will start to flow through the system.

There may be some delay before water is discharged, depending on the

depth of the water level in the well and the position of the discharge point.

3. Check for any leaks and correct as necessary.

• If the motor fails to start, or the pump does not deliver water, refer to

TROUBLESHOOTING on pages 12-13. Never operate the pump when

not primed with water or if the inlet is blocked.

4. To stop the pump, switch off and remove the plug from the power socket.

CARE DURING USE

1. DO NOT allow the pump to run dry, otherwise the seal between the pump

and motor may be damaged. If a leak occurs at this point, allowing water

to pass from the pump to the motor, contact your Clarke dealer for

overhaul.

2. In the event of a blockage, where debris has entered the suction

chamber, it can be cleaned out as described under MAINTENANCE.

3. Should contaminants come into contact with the pump, flush through with

cold water as soon as possible to prevent damage. DO NOT USE for

pumping chemicals or other corrosive liquids (other than pool purification

chemicals in their correct mix ratio).

4. If the pump is being used to drain a pool or pond, ensure there is adequate

drainage and there is no risk of damage to property as a result of water

being discharged. If a flexible hose must be laid across a roadway, protect

it with wooden planking.

AFTER USE

If the pump will not be used over the winter period, or whenever there is

danger of freezing, always drain the pump body. If the pump has been used

with contaminated or salty water, it should be thoroughly flushed with clean

water following use, both inside and out. It should then be drained and

covered over, if not already installed in a clean, dry environment sheltered

from the weather. In the event that dismantling and overhaul of the pump is

necessary, contact your CLARKE service department.

CAUTION: DO NOT START THE PUMP WITHOUT HAVING COMPLETELY

FILLED IT WITH WATER,

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