CKD AX1R Series User manual

2023-09-14 SM-A83981-A

AX1R Series

AX2R Series

AX4R Series

Direct Drive Actuator

INSTRUCTION MANUAL

Before operating the product, read this instruction manual without fail.

Among all, carefully read the description related to safety.

Keep this instruction manual in a safe place so that it can be referred to whenever necessary.

22023-09-14 SM-A83981-A

INTRODUCTION

Thank you for selecting our ABSODEX.

ABSODEX is a direct drive indexing unit developed to drive intermittently operated

turntables or the like of general industrial assembling machines and testing machines

flexibly and accurately.

This instruction manual is exclusively for ABSODEX AX1R, AX2R, and AX4R series.

It is inapplicable to other types.

If your use method or handling method is not appropriate, its functions cannot be

performed fully, an unexpected accident may occur and the product life may be

shortened.

Before starting operation of our product, read through this instruction manual to keep

the initial performance and operate without failures.

The matters, specifications and appearance given in this instruction manual are subject

to change without notice.

32023-09-14 SM-A83981-A

FOR SAFETY OPERATION

When designing and manufacturing equipment using this product, it is your duty to

manufacture safe equipment. To do this, make sure that the safety of the mechanical

mechanism of the equipment and the system that controls it electrically can be

ensured.

For safety related to the design and management of the equipment, be sure to observe

the organization standards and regulations.

To operate our product safely, selection, operation and handling of the product as well

as adequate maintenance procedures are important.

Be sure to observe the warnings and precautions described in this instruction manual

to assure the safety of the equipment.

Although various safety measures have been taken for this product, your handling of

the product not described in this instruction manual may result in an accident. Be sure

to read this instruction manual carefully and fully understand its contents before use.

In this instruction manual, precautions are classified into three categories, DANGER,

WARNING, and CAUTION, to clearly indicate the magnitude of harm or damage and

the likelihood of occurrence.

DANGER

Improper handling may cause imminent death or serious

injury.

WARNING

Improper handling may cause death or serious injury.

CAUTION

Improper handling may cause personal injury or property

damage.

Even items described under "CAUTION" may cause serious results.

Observe without fail because these safety precautions are important.

42023-09-14 SM-A83981-A

< WARNING Symbols >

Indicates a generic mark that

shows prohibited (must-not-do)

activities.

Indicates a mark that prohibits

the act of touching the device.

Indicates a mark that prohibits

the act of putting fingers inside.

Indicates a generic mark that

warns the risk of electric shock

or burns.

Indicates a mark that alerts

dangers that may occur when

you activate an automatic

device.

Indicates a generic mark that

instructs you what you MUST

do.

Indicates a mark that instructs

you to read the instruction

manual carefully.

Indicates a mark that instructs

you to connect a ground wire.

52023-09-14 SM-A83981-A

Precautions for Using the Product

DANGER

Do not attach or remove connectors with the power on.

A malfunction, failure or electric shock may be caused.

Do not operate in explosive or fire atmosphere.

Do not use this product for the following purposes.

Medical devices related to the maintenance and management of human

life and body.

Mechanisms and mechanical equipment for human movement and

transportation.

Important maintenance parts of mechanical equipment.

WARNING

Never modify or rework the product.

Modification or rework may result in fire, electric shock, or other hazards,

as well as failure to meet the specifications described in this instruction

manual.

Do not handle this product, or

install or remove any device until safety

is confirmed.

Before inspecting or servicing the machine or equipment, make sure that

the safety of all systems connected to this product has been ensured. In

addition, turn off the power supply to the equipment and applicable

facilities to avoid electric shock.

Even after operation is stopped, there may be hot or charged section.

Therefore, be careful when handling this product, installing or removing

the device.

62023-09-14 SM-A83981-A

WARNING

Handling should be done by persons with sufficient knowledge and

experience.

This product is designed and manufactured as equipment and part for

general industrial machinery.

Use within the specifications of the product.

This product cannot be used outside of the product-specific specifications.

The use of this product as equipment and parts for general industrial

machinery falls within the applicable scope of use, therefore the use of

this product under the following conditions is outside the scope of use. If

you consult with us prior to adoption and understand the specifications of

our product, such adoption will fall within the applicable scope. However,

even in this case, take safety measures to avoid danger in case of

unexpected failure.

◎When used in conditions or environments other than those specified in

the specifications, or when used outdoors.

◎When used for nuclear power, railways, aviation, ships, vehicles,

medical machinery, or equipment or applications that come into direct

contact with beverages or food.

◎When used in applications where safety is required, such as

entertainment equipment, emergency shutoff circuits, press machines,

brake circuits, and for safety measures.

◎When used in applications where significant impact on people or

property is anticipated and safety is especially required.

For safety related to the equipment design, observe the organization

standards and laws.

72023-09-14 SM-A83981-A

CONTENTS

INTRODUCTION.................................................................................................... 2

FOR SAFETY OPERATION .................................................................................. 3

Precautions for Using the Product ...................................................................................5

CONTENTS ........................................................................................................... 7

1. PRODUCT OVERVIEW ................................................................................. 9

System Configuration .............................................................................................9

Instruction Manual for the Product..................................................................11

Name of Each Part .................................................................................................12

Model Number Indication....................................................................................13

2. INSTALLATION............................................................................................ 15

Installation Environment.....................................................................................19

Unpacking.................................................................................................................19

Installation Method ...............................................................................................20

3. USAGE ........................................................................................................... 25

4. MAINTENANCE INSPECTION .................................................................. 27

Periodical Inspection ............................................................................................28

Precautions for Product Disposal......................................................................29

5. TROUBLESHOOTING ................................................................................. 30

6. SUPPORT FOR UL STANDARD ................................................................. 34

SUPPORT FOR EUROPEAN STANDARDS

............................................................... 40

European Standards..............................................................................................40

Precautions on Operation in EU member countries and U.K. ..................40

82023-09-14 SM-A83981-A

8. TERMS OF WARRANTY ............................................................................. 42

9. REFERENCE INFORMATION..................................................................... 43

Specification ............................................................................................................43

92023-09-14 SM-A83981-A

1. PRODUCT OVERVIEW

System Configuration

When in use, the AX1R, AX2R, and AX4R series must be connected to the AXD series

driver.

System Configuration Example

< System Configuration >

Note 1: Do not connect the CN1 Connector unless for programming, parameter entry or test operation.

ABSODEX

Actuator unit

(Encoder Cable)

(Power Cable)

Driver unit

I/O connector

Safety relay

unit

Safety door

switches, etc.

PLC

Electromagn

etic contactor

Zero-phase reactor

Noise filter

3 phases

AC200V

Molded case

circuit breaker

Regenerative

resistor

Surge protector

Ground

Note 1

I/O

STO cable

USB cable (mini-B)

10 2023-09-14 SM-A83981-A

CAUTION

Do not use the power line noise filter as a power cable noise filter.

If other than the compatible driver is connected, the actuator may be

burned.

If the main power is turned on while there is position deviation, the

actuator will rotate due to the function to clear the position deviation

caused.

If the main power and control power are turned on separately, make sure

that ABSODEX is in servo-off state before turning on power.

When the control power is turned on again, a malfunction may be caused,

so turn it on with the main power off, or turn both the main power and

control power on simultaneously.

Route the power cables such as the power cable and power supply

cable separately from the signal cables such as the encoder cable and

I/O cable. Do not tie the cables belonging to different groups or do not

route them in the same conduit.

A wrong combination between the actuator and driver will cause alarm

3 when the power is turned on.

Check the combination between the actuator and driver.

Main power and control power must branch off from one power supply

system; otherwise, the driver may break down.

To avoid accidents, install an over-current protective device in the

main power and control powers (L1, L2, L3, L1C and L2C).

When using a circuit breaker, select one that has high frequency

countermeasures for inverter use.

List of Peripheral Devices

Component Product name and model

number Manufacturer

This product Actuator AX1R Series

AX2R Series

AX4R Series

CKD Corporation

Sold

separately

Driver AXD Series

Power Cable AXP-CBLM1-□□□

Encoder Cable AXP-CBLE1-□□□

Free-of-

charge Software for PC setting AX-Tools Windows Version

Note 1

Note 1: The software may not run in some environments.

This manual suits for next models

Table of contents

Popular Controllers manuals by other brands

Digiplex

Digiplex DGP-848 Programming guide

YASKAWA

YASKAWA SGM series user manual

Sinope

Sinope Calypso RM3500ZB installation guide

Isimet

Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions

LSIS

LSIS sv-ip5a user manual

Rockwell Automation

Rockwell Automation 1769-L31 installation instructions

Airflow

Airflow Uno hab Installation and operating instructions

ABB

ABB ACS580-01 drives Hardware manual

Panasonic

Panasonic GM1 Series Reference manual

Emerson

Emerson SW93 owner's manual

AutoAqua

AutoAqua Smart ATO micro SATO-120P manual

Panasonic

Panasonic FP? Positioning Unit RTEX Technical manual

Samson

Samson Type 5824 Mounting and operating instructions

Alpha IP

Alpha IP MIOB 21001 manual

Siemens

Siemens OpenAir GMA 1 Series Mounting instructions

Surecom

Surecom SR-629 user manual

Fishman

Fishman TriplePlay installation guide

Regulus

Regulus SRS1 T Installation and operation manual