Challenger CH-35 User manual

OWNER'S MANUAL

CH-35

PARTS

NOTE: MANUAL including SPECIFICATIONS, subject to change without notice

All ratings specied are based on structural factors only,

not vehicle capacities or capabilities.

Miller Industries Towing Equipment Inc.

8503 Hilltop Drive

Ooltewah, Tennessee 37363 FORM NO. 0501062

01 / 2001

Phone(423)238-4171•FAX(423)238-5371 PRICE$25.00

LIMITED WARRANTY

MILLERINDUSTRIESTOWINGEQUIPMENTINC.,hereinafterreferredtoasMILLER,warrantstothe

originalpurchaserthateachnewMILLERwreckerorotherMILLERproductswillbefreefromdefects

inmaterialandworkmanshipforaperiodoftwelve(12)monthsfromdateplacedinservice,butinno

eventshallsuchwarrantyperiodexceedtwenty-four(24)monthsfromdateofmanufacturebyMILLER.

ThepurchasermustpromptlynotifyMILLERinwritingofanyfailureinmaterialorworkmanship.Inno

eventshallMILLERacceptsuchnoticationlaterthantwenty-four(24)monthsfromdateofdeliveryor

twelve(12)monthsfromdateplacedinservice,whicheverisearlier.

MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement

attheMILLERfactory,oratapointdesignatedbyMILLER,ofsuchpartorpartsasshallappearupon

inspectionbyMILLERtobedefectiveinmaterialorworkmanship.Neworremanufacturedpartswill

beusedforanyreplacementatMILLER'soption.Thiswarrantyisnottransferable.Thiswarrantydoes

notobligateMILLERtobearthecostoflaborortransportationchargesinconnectionwiththerepair

orreplacementofanypartsfoundtobedefective,norshallitapplytoaproductuponwhichrepairsor

alterations have been made unless authorized by MILLER.

EXCEPTASEXPRESSLYSETFORTHINTHISWARRANTY,MILLERMAKESNOOTHERWARRANTY,

EXPRESSORIMPLIED,ANDHEREBYDISCLAIMSALLOTHERWARRANTIESINCLUDING,BUT

NOT LIMITEDTO,THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FORA

PARTICULARPURPOSE.MILLERshallinnoeventbeliableforclaimeddowntime,claimedlossof

protsorgoodwill,oranyotherspecial,incidental,indirect,orconsequentialdamagesconcerningor

relatingtoanyproductorparts,whetherbasedonnegligence,strictliability,breachofcontract,breach

ofwarranty,misrepresentationoranyotherlegaltheory,regardlessofwhetherthelossresultedfromany

generalorparticularrequirementwhichMILLERkneworhadreasontoknowaboutatthetimeofsale.

MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED,AS TO THE FINISHED PRODUCTS

MANUFACTUREDORSUPPLIEDBYANOTHERMANUFACTURERANDSUPPLIEDBYMILLER

TOPURCHASER,including,butnotlimitedto,anyvehicletowhichaMILLERproductmaybeafxed

oranyaccessoriesorwirerope,andMILLEREXPRESSLYDISCLAIMSANYIMPLIEDWARRANTIES

OFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEASTOSUCHEQUIPMENT

ORPRODUCTS.Thislanguageshallinnowayaffectordiminishtherightsofthepurchasertorely

onsuchwarrantiesasareextendedbysuchmanufacturersorsuppliers.MILLERshall,totheextent

permittedunderapplicablelaw,passontothepurchasersuchmanufacturer'sorseller'swarranty.

MILLER,whosepolicyisoneofcontinuousimprovement,reservestherighttoimproveitsproducts

through changes in design or materials as it may deem desirable without being obligated to incorporate

suchchangesinproductspreviouslysold.Thiswarrantyisnotintendedtocoverorincludethefollowing

items,whicharesetforthbywayofexampleandnotlimitation:

A.Normaldeteriorationoftrim,paint,lettering,andappearanceitemsduetowearorexposureto

weather, road conditions, road treatments, etc.

 B.Anydamageordefectduetoaccident,misuse,abuse,improperorunauthorizedrepairs,failure

  toprovidereasonableandnecessarymaintenance,orusesforwhichtheequipmentwasnot

designed or intended.

 C.Alterationsormodicationsthataffectperformance,operationorreliability.

D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud

  aps,fenderettes,lightbulbs,hydraulicoil,lters,andtowslingbelts.

IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER

PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY

OTHER IMPROPER USE.

SERIAL NUMBER

Miller Industries Towing Equipment Inc.

8503 Hilltop Drive

Ooltewah, Tennessee 37363

Telephone (423) 238-7227

OWNER, USER AND OPERATOR:

Challenger appreciates your choice of our towing and recovery unit

for your application. Our number one priority is user safety which is

best achieved by our joint efforts. We feel that you can make a major

contribution to safety if you, as the equipment owner and operator:

1. Comply with Federal, State, and Local Regulations.

2. Read, Understand, and Follow the Instructions in this Manual.

3. Use Good, Safe Work Practices in a Common Sense Way.

4. Only have Authorized and Trained Operators running the

Towing and Recovery Unit.

Also contained in this manual is a Parts Section for your Recovery

Unit. Use of other than Factory or Factory Authorized Parts will render

the Warranty void.

or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.

TABLE OF CONTENTS

Section Vl - PARTS

SUBFRAME ASSEMBLY ..........................VI-2 & VI-3

BODY ASSEMBLY ...............................VI-4 & VI-5

RECOVERY BOOM ASSEMBLY ....................VI-6 & VI-7

UNDERLIFT & TOWER ASSEMBLY .................VI-8 & VI-9

UNDERLIFT HYDRAULICS......................VI-10 & VI-11

RECOVERY BOOM HYDRAULICS................VI-12 & VI-13

PUMP, VALVE & FILTER HYDRAULICS ............VI-14 & VI-15

WINCH HYDRAULICS & AIR FREE SPOOL.........VI-16 & VI-17

LEFT CONTROL ASSEMBLY ....................VI-18 & VI-19

RIGHT CONTROL ASSEMBLY ...................VI-20 & VI-21

REAR SPADE HYDRAULICS ...........................VI-22

HYDRAULIC CYLINDERS..............................VI-23

GLAD HAND KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-24

LIFT ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI-25

KING PIN & 5TH WHEEL ADAPTER......................VI-26

LIGHT KIT .................................VI-27 thru VI-31

Section VI - PARTS

This Section is provided by the manufacturer for the purpose of ordering any

component part of the CHALLENGER CH-35 that may be required when

part replacement is necessary. Be certain to use only original equipment

replacement parts for warranty purposes as well as for keeping your

CHALLENGER CH-35 in its original state and optimum operating capacities.

When ordering replacement or spare parts be sure to provide the following

information to the manufacturer’s Parts Department.

1. Manual Number & Date of Publication

2. Manual Page Number

3. Page Title

4. Reference Number of Part Desired

5. Part Number

6. Part Description

7. Quantity of Part Desired

Providing this information will help ensure that the correct parts will be

delivered to you in an expedient manner. Should additional information

be required for repair or replacement of certain components, contact your

Manufacturer Authorized Representative.

The Manufacturer reserves the right, without notice or obligation, to improve

or modify their products, which may change the specications, models and

feature availability.

VI-1

VI-2

Section VI - PARTS (cont'd)

SUBFRAME ASSEMBLY

Section VI - PARTS (cont'd)

SUBFRAME ASSEMBLY

Section VI - PARTS (cont'd)

BODY ASSEMBLY

REF. NO. PART

NO. REQ'D NUMBER DESCRIPTION

1 6 0300113 GREASE FITTING

2 2 0301861 QUICK PIN

3 2 0302538 BUSHING, 3-1/2" X 2-1/2" INTERNAL

4 8 0302540 CENTER BONDED MOUNT

5 12 0302541 SPECIAL WASHER

6 2 0303089 RAMP PAD

7 2 0303445 SAFETY CHAIN, SYSTEM 10

8 REF. 0303691 SPADE CYLINDER

9 REF. 0306747 LIFT CYLINDER

10 8 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP

11 10 0400128 SCREW, 3/8"-16 X 1-1/4" FL HD SKT

12 4 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET

13 10 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP

14 2 0400211 SCREW, 1/2"-13 X 1-3/4" HEX HD CAP

15 2 0400219 SCREW, 1/2"-13 X 4-1/2" HEX HD CAP

16 4 0400276 SCREW, 5/8"-11 X 4-1/2" HEX HD CAP

17 4 0400281 SCREW, 3/4"-10 X 3-1/2" HEX HD CAP

18 12 0400286 SCREW, 3/4"-10 X 2-3/4" HEX HD CAP

19 4 0400294 SCREW, 3/4"-10 X 6-1/2" HEX HD CAP

20 20 0400392 NUT, 3/8"-16 NYLOK HEX

21 14 0400408 NUT, 1/2"-13 NYLOK HEX

22 4 0400430 NUT, 3/4"-10 NYLOK HEX

23 12 0400431 NUT, 3/4"-10 NYLOK HEX

24 8 0400452 LOCKWASHER, 1/4" HELICAL

25 4 0400492 WASHER, 1/2" FLAT

26 8 0400506 WASHER, 5/8" FLAT

27 4 0400508 LOCKWASHER, 5/8" HELICAL

28 8 0400510 WASHER, 3/4" FLAT

29 2 0400563 ROLL PIN, 5/32" X 2-1/2"

30 2 0705485 SPADE BLADE

31 2 0708094 PIN, LIFT CYLINDER

32 2 0713128 SHAFT, LOWER SPADE

33 2 0713129 SHAFT, UPPER SPADE

34 4 0714581 BOLTING PLATE

35 2 0715584 COVER PLATE, REAR SPADE

36 2 0715694 PIN, SPADE PIVOT

37 1 0802201 RIGHT INNER SPADE WELDMENT

38 1 0802211 FRONT BODY MOUNTING TUBE

39 2 0802463 PIVOT PIN, LIFT CYLINDER

40 2 0804286 LOWER SPADE PAD WELDMENT

41 1 0804305 SUBFRAME WELDMENT

42 2 0804334 PIN, MULTI-POSITION

43 1 0804335 LEFT INNER SPADE WELDMENT

44 2 0804405 BRACKET, BOOM PIVOT

VI-3

VI-4

Section VI - PARTS (cont'd)

BODY ASSEMBLY

VI-5

REF. NO. PART

NO. REQ'D NUMBER DESCRIPTION

REF. NO. PART

NO. REQ'D NUMBER DESCRIPTION

Section VI - PARTS (cont'd)

BODY ASSEMBLY

1 14 FT. 0300345 RUBBER FENDER

2 2 VA0588 MUDFLAP

3 6 0301912 DOOR CHECK, 11"

4 1 0303061 BACKUP ALARM

5 1 0302978 TOOL BOX, 156" C.A. LEFT

6 1 0302979 TOOL BOX, 156" C.A. RIGHT

7 6 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP

8 8 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP

9 6 0400369 CLIP, 1/4" TINNERMAN

10 8 0400392 NUT, 3/8"-16 NYLOK HEX

11 6 0400451 WASHER, 1/4" FLAT

12 40 0400566 RIVET, 1/4"

13 1 0705090 MUDFLAP MTG ANGLE, LEFT

14 1 0705091 MUDFLAP MTG ANGLE, RIGHT

15 2 0705092 BAR, MUDFLAP

16 2 0706609 RETAINING STRIP, RUBBER FENDER

17 1 0711289 PANEL, SWITCH

18 1 0711290 PANEL, CONTROL

19 1 0711292 PANEL, CONTROL

20 1 0711344 PANEL, GAUGE

21 1 0803036 CROSSMEMBER, ALUMINUM BODY

22 1 0902286 CHALLENGER NAMEPLATE KIT

-- 6 0400035 SCREW, #10-24 X 1/2" OVAL HD SS

-- 2 DE0186 CHALLENGER NAMEPLATE

23 -- 0902328 BODY MOUNTING KIT (NOT SHOWN)

-- 28 0400288 SCREW, 3/4"-10 X 2-1/2" HEX HD CAP

-- 28 0400431 NUT, 3/4"-10 NYLOK HEX

-- 2 0707174 ANGLE, TAILGATE MOUNTING

-- 2 0711256 MOUNTING PLATE

-- 2 0711286 SPACER, REAR FRAME BRACKET

-- -- 124001720 LIGHT BAR, STANDARD

24 2 0301706 GASKET, LIGHT BAR

25 4 0400126 SCREW, 3/8"-16 X 1" HEX HD CAP

26 12 0400177 SCREW, 1/2"-13 X 1-1/4" HEX HD CAP

27 6 0400181 SCREW, 1/2"-13 X 1-1/2" HEX HD CAP

28 4 0400392 NUT, 3/8"-16 NYLOK HEX

29 18 0400408 NUT, 1/2"-13 NYLOCK HEX

30 12 0400492 WASHER, 1/2" FLAT

31 1 0802224 SUPPORT, L.H. VERTICAL

32 1 0802225 SUPPORT, R.H. VERTICAL

33 2 0802226 MOUNTING BRACKET

34 1 0802260 TOP CHANNEL

-- -- 124001708 AERODYNAMIC LIGHT PYLON

35 1 0302562 LIGHT RACK

36 6 0400157 SCREW, 3/8"-16 X 1-3/4" HEX HD CAP

37 6 0400392 NUT, 3/8"-16 NYLOK HEX

38 6 0400480 WASHER, 3/8" FLAT

39 2 0706972 LIGHT PYLON, MOUNTING RUBBER

VI-6

Section VI - PARTS (cont'd)

RECOVERY BOOM ASSEMBLY

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