Canon PS-7000 User manual

Hardware Rip PS-7000

SERVICE MANUAL

Revision0

QY8-1266-000

Chapter 1 Safety Instructions

1.To Avoid Hazards to Human Beings..............1-1

2.For Correct Operation of PS-7000.................1-2

3. Notes on Installation...................................1-3

4.Special Notes at Maintenance Service .......1-5

Chapter 2 Product Overview

1.Product Composition.....................................2-1

2.Main Unit.......................................................2-4

3.Specifications................................................2-7

4. Upgrade Kit.................................................. 2-9

Chapter 3 Troubleshooting

1.Troubleshooting..............................................3-1

2.LED Indication................................................3-9

3.DIAG Program.............................................3-10

4.Test Print......................................................3-12

Chapter 4 Disassembly / Assembly

1.Disassembly...................................................4-1

2.Assembly .......................................................4-12

3.About HDD Format........................................4-13

Chapter 5 Operation Principles

1.RIP.................................................................5-1

2.Color Control..................................................5-2

3.Miscellaneous........................................5-5

4.System Configuration............................5-7

Chapter 6 Parts Catalog

6.Parts Layout & Parts List................................6-1

Chapter 1

Safety Instructions

1.To Avoid Hazards to Human Beings............................................1-1

2.For Correct Operation of PS-7000...............................................1-2

3.Notes on Installation...................................................................1-3

4.Special Notes at Maintenance Service........................................1-5

Chapter 1 Safety Instructions

1-1

1. To Avoid Hazards to Human Beings

1.1. DC Fan

There is a cooling fan and its ventilation window at the bottom of the PS-7000. Please avoid

touching it, as it can get extremely hot especially during or immediately after use of the machine.

Also, please be careful not to cover the ventilation window with anything such as rich fur carpet.

It can cause malfunction.

1.2. Edges

Please be careful of edges of the External Covers and Stand, when carrying the PS-7000 or servicing

it. All the External Covers and Stand are made of metal.

1.3. Power Supply

To avoid electrical shock hazards, be sure to remove the power cord before disassembling the

PS-7000 for service. An AC power is directly supplied to the primary side of the Power Supply unit.

When supplying power during service, such as to perform the DIAG program (see page 3-10), please

take extreme caution.

Chapter 1 Safety Instructions

1-2

2. For Correct Operation of PS-7000

2.1. Shock during operation

Please avoid shock to the PS-7000 during operation. As the PS-7000 has an HDD installed, shock to

it can destroy the HDD itself as well as the data being processed.

2.2. Power operation

Please avoid turning off the power during operation of the HDD. Power-off during access to the

HDD can destroy user-downloaded data such as font data. Turn off the power after the HDD LED is

turned off.

2.3. Placement

Please install the PS-7000 on the right position. Laying it or incorrect placing of it can cause

unexpected problems.

Chapter 1 Safety Instructions

1-3

3. Notes on Installation

3.1. Place of installation

-Avoid placing the PS-7000 on unstable surface or those that can vibrate, to prevent the machine from

falling.

-Avoid covering the ventilation window (at the bottom) with anything. Place the machine 10 cm or

more away from the wall. Insufficient ventilation can cause malfunction.

-Keep the machine away from humidity, dust, direct sun light, heat or flame, to avoid fire or electrical

shock hazards. Use the machine in the operating environment 5 to 35˚C and 20 to 80%RH without

any dew condensation.

-Keep the machine away from flammable liquids such as alcohol and thinner, to avoid fire or electrical

hazards.

3.2. Power Supply

- Do not touch the power cord with wet hands, to avoid electrical shock hazards.

-Plug in the power cord until it touches the end. Insufficient plugging can cause fire or electrical shock

hazards.

-Do not use any power cords other than that packed with the PS-7000. Use of any other power cord

can cause fire or electrical shock hazards. Do not use the packed power cord with other equipment.

-Do not modify, pull, or bend the power cord, or place the power cord under heavy materials. Current

can leak from where the power cord is scratched, and it can cause fire or electrical shock hazards.

- Avoid multiple wiring with use of Y-shaped cable. It can cause fire or electrical shock hazards.

- Do not put anything around the AC outlet so that the power supply plug can be removed immediately in

case of emergency. Delay in removing the plug can cause fire or electrical shock hazards.

Chapter 1 Safety Instructions

1-4

3.3. Installation procedures

Please refer to the “Canon Hardware RIP PS-7000 Operator’s Manual.”

3.4. Check after installation

Perform Test Print to check if the machine is installed correctly.

(For details, please see page 3-12.)

Chapter 1 Safety Instructions

1-5

4. Special Notes at Maintenance Service

4.1. Main Board

4.1.1. EEPROM

-When replacing the Main Board

Be sure to remove the EEPROM (IC18) from the socket of the old

Main Board and re-install it on the new one.

-When replacing the EEPROM

If customers have downloaded commercial fonts, some of them cannot be

downloaded again to a replaced new EEPROM (*1).

In those cases, a new master disk of the fonts or a new installation disk

of the fonts is required.

If no commercial fonts are downloaded, the EEPROM can be replaced for

use without any special requirement.

- Parameters and values used by the PostScript system

- ID number (*1) used at downloading of fonts

No method is available to see, to back up or to recover those information.

*1: At the first initialization of machine, Adobe PostScript system writes to the EEPROM a value unique to each

machine, based on random numbers, as ID number. Some downloadable commercial fonts use this ID

number to protect downloading to other machines, by recording the ID number in the font installation disk at

the first downloading and by matching it with the one in the EEPROM at every downloading thereafter.

MAIN BOARD

EEPROM

IC18 (93C66)

Chapter 1 Safety Instructions

1-6

4.1.2. DIP switch

-For normal use

All the DIP switches on the Main Board must be set to OFF.

-DIP switch setting

DIP switch

1 2 3 4 5 6 7 8 When to set

x x x x x x x x Default settings. Be sure to set all the switches to the OFF position for

normal use or at the end of maintenance service.

x x x x x o x x 1 loop of DIAG program. (See page 3-10.)

x x x x x o x o Infinite loops of DIAG program. (See page 3-10.)

x x x x x x x o Firmware downloading mode.*1

Others Not allowed.

X : OFF

O : ON

*1: As for downloading the firmware, a Service Information will be issued if necessary.

MAIN BOARD

Chapter 1 Safety Instructions

1-7

4.2. HDD

1) Replacement or format

Before replacing or formatting the HDD, please be sure to notify customers that data downloaded

by customers, such as fonts, can be lost.

2) Service part HDD

Service part HDD have already been formatted, and there is no need to format it again before use.

(For HDD formatting, please see page 4-13.)

Notes: The HDD format used in this manual is for recognition by PostScript system,

and it is completely different from that performed under Windows (DOS) or

Macintosh.

3) Master / Slave setting

If an additional HDD is installed, the jumper must be set as shown below to identify the slave

HDD from the master HDD.

4.3. Network Board

After replacement of the Network Board, network-related parameters such as IP address must be set

again. For setting the IP address, use the TCP/IP setting utility (Pnconfig) in the CD-ROM (Canon

Hardware RIP PS-7000 CD) packed with the product.

4.4. Prevention against electrostatic destruction

When disassembling the PS-7000, please place it on the conductive mat (or sheet) and put on the wrist

belts for a ground. The PCB, memory modules, and HDD used for the PS-7000 are weak to static

electricity.

Slave HDD

Master HDD

Jumper

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