Calflame Chef C100B User manual

Duplication without written consent is strictly prohibited

www.calspas.com

$5.00

USA

Changing The Way You Barbecue™

Rev 06/01/2003

Owner’s Manual

USA and Canada

Chef Series

Master Chef Series

Gourmet Series

Duplication without written consent is strictly prohibited.

This owners manual is for BBQ Grills and Outdoor Kitchens Manufactured after June 13, 2002

Sold and Delivered in USA and Canada

Due to our continuous improvement program, all models, operation, and/or specifications are subject to

change without prior notice.

LTR17002359

Rev 06/01/2003

Stainless Steel Carts

Drop - In Grills

Welcome

To The Cal Spas Family

Congratulations on the purchase of your new Cal Flame BBQ. Welcome to our

family. You can feel confident knowing that you have purchased one of the

most technologically advanced outdoor cooking environments in the industry.

Your new Cal Flame BBQ is backed by the world wide recognized name in

value, reliability and customer service, Cal Spas.

Customer Information:

We want to learn more about you. After reading this manual, please complete

and submit the attached Product Registration Card or register online, phone,

fax or mail. Your feedback will be used to help us serve you, our

valued customer better, and register your new BBQ Grill or Outdoor Kitchen

warranty.

Cal Spas has been manufacturing Home Resort Products since 1979, and is

considered a pioneer and leader in the industry. Through our State-of-the-Art

manufacturing facility in Pomona, California, we manufacture not only world

class Outdoor Kitchens, but also an entire line of Home Resort Products.

Those products include, but are not limited to Spas, Gazebos, Saunas, jetted

bathtubs, billiard tables, and much, much more. Cal Spas is devoted to

bringing you a total environment of peace, tranquility, and pure enjoyment with

our extensive line of Home Resort Products.

Cal Spas Information:

Rev 06/01/2003

Cal Flame

1462 East Ninth Street

Pomona, CA. 91766

Telephone: (909) 623-8781

Fax: (909) 865-3287

www.calspas.com

Cal Flame practices the most safety processes and encorage our cutomers

to do the same. WARNING! Read this manual carefully and completely before

using your grill to reduce the risk of fire, shock, burn or any other hazards and

injuries, ensuring proper installation and servicing.

SAFETY INSTRUCTIONS

Table of Contents

Safety:

Warnings and Notices....................................1

Warranty Registration....................................2

Model and Serial Number Location................2

Safety Instructions.........................................3

Installation:

Installation Location.......................................7

Built-in Installation..........................................7

Cabinet Cutout Dimensions...........................8

Gas Requirements.........................................9

Side Burner Installation................................13

Access Door.................................................14

Leak Testing Procedure...............................15

Features of Your Grill....................................16

Stainless steel BBQ Cart Features...............17

Spiders and Insects Warnings......................18

Before Using Your Grill.................................18

Getting Familiure with your Cal Flame BBQ.18

Operation:

Using Your Grill............................................25

Grilling Hints.................................................25

Light & Electrical Connections and locking

wheel casters..................................26

Grill Operation..............................................27

Refridgerator and Tap by Danby...................27

Lighting the Grill Burners..............................27

Manually lighting the Grill Burners................28

Using Your Rotisserie...................................29

Manually lighting the Rotisserie....................30

Using the Side Burner..................................31

Manually lighting the Side Burner.................32

Flame Height................................................32

Cleaning and Maintenance:

Grill Racks...................................................33

Warming Rack.............................................33

Drip Pan......................................................34

Stainless Steel.............................................34

After Use Care.............................................35

Island Cabinet Care.....................................35

Grill Burners................................................35

Miscilaneous

Troubleshooting...................................36 & 37

Cal Flame Entertainment System................38

Parts & Accessories.............................42 & 43

Warranty Information...................................44

Equipment Check Off List............................45

Rev 06/01/2003

WARNINGS AND NOTICES

General Safety Requirements:

1. Installation of this appliance must conform

with local codes and with either the National

Fuel Gas Code, ANSI Z223.1, or CAN/CGA-

B149.1, Natural Gas Installation Code or

CAN/CGA-B149.2 Propane Installation Code.

2. The utilization of an external electrical

source requires that when installed, this gas

appliance must be electrically grounded in

accordance with local codes and the National

Electrical Code ANSI/NFPA 70, or in Canada

CSA C22.1.

3. This grill and side burner and inline shut off

valve must be disconnected prior to

performing any pressure testing of gas line

above 1/2 psi (3.5kPa).

4. When using a self-contained LP-gas

supply system, make sure that the tank is

properly marked with either the U.S.

Department of Transportation (DOT) or

National Standards of Canada CAN/CSA-

B339

5. WARNING:

California Proposition 65:

The burning of gas cooking fuel generates

some byproducts that are on the list of

substances which are known by the State of

California to cause cancer or reproductive

harm.

To minimize exposure to these substances,

always operate this unit as described in this

manual and only operate in well ventilated

areas.

WARNING:

Use of this product in any other way than

described in this manual may result in fire

or explosion, causing property damage,

personal injury or even death.

WARNING:

Always have a licensed electrician and

contractor install electrical and gas lines.

Incorrect installation in either case may

result in fire or explosion, causing property

damage, personal injury or even death.

IF YOU SMELL GAS:

1. Shut off gas to grill

2. Extinguish any open flame

3. Open lid

4. If odor persists, immediately call

your gas supplier or your fire

department

DO NOT TRY TO FIX THE

PROBLEM YOURSELF.

Rev 06/01/2003

Customer Information

Locating Products Serial Number:

BBQ Islands Only:

Your new Cal Flame Island BBQ serial number is located on a metal plate inside the

door below the grill on the floor. You will need this number to properly register your

BBQ and activate warranty coverage.

BBQ Grill Inserts Only:

Your new Cal Flame grill serial number is located in the drip pan area on the inside left

wall. You will need to pull out the drip pan to view.

Stainless Steel Carts:

Your New Cal Flame Stainless Steel Cart serial number is serial number is located on a

metal plate inside the door below the grill on the floor. You will need this number to

properly register your BBQ and activate warranty coverage.

Please write this number in the space provided for future reference:

Serial Number: ___________________________Delivery Date:___________________

Warranty Registration:

It is very important to properly register your BBQ’s warranty. As mentioned on the

previous pages, you can do this two ways. You may register at www.calspas.com or

complete the enclosed Product Registration Card. Each will only take a few minutes of

your time and will ensure that your purchase is registered. With this information we are

able to activate your warranty and offer assistance in the future for parts and

accessories ordering.

Rev 06/01/2003

SAFETY INSTRUCTIONS

Please read before installing and operating your new Cal Flame Grill

1. Your new gas grill should be professionally installed by a licensed contractor.

Refer to the instructions in this manual to ensure proper and safe installation

and operation.

2. If You Smell Gas:

2.1 Shut off gas to grill

2.2 Extinguish any open flame

2.3 Open lid

2.4 If odor persists, immediately call your gas supplier or your fire

department

DO NOT TRY TO FIX THE PROBLEM YOURSELF.

3. Caution:

To prevent fire and smoke damage, remove all packaging material before

operating grill.

4. Before you start cooking:

Clean the grill thoroughly with hot, soapy water. This is necessary to remove

residuals and solvents, oil and grease which may have remained from

the manufacturing process. The grates should also be thoroughly cleaned in

the same manner.

5. Spiders and other insects can nest in the burners of the grill and block the

gas and airflow to the burner ports. This creates a dangerous condition that

can result in a fire from behind the valve panel. Inspect and clean the

burners periodically; follow guidelines in Cleaning and Maintenance section of

this manual.

Rev 06/01/2003

SAFETY INSTRUCTIONS

(continued)

6. In the event a burner goes out and gas escapes, turn off burner knobs, open

the grill hood fully and let it air out. Do not attempt to use the grill or any

other island feature until the gas has had time to dissipate.

7. Unless specifically recommended in this manual, do not repair or replace any

part of the grill. A qualified technician should perform all service. Any repairs

made by a non-C.A.I. approved dealer technician will void your warran-

8. Never use the grill without the drip pan in place and pushed all the way to the

rack located just under the grill. Without it, hot grease could leak downward

and produce a fire or explosion hazard.

9. Keep any electrical supply cord, or the rotisserie motor cord away from the

heated areas of the grill.

10. Never use the grill or side burner in windy conditions. If located in a

consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be

required. Always adhere to the specified clearances listed in this manual.

11. The area surrounding your new grill should be kept clean, and free from

flammable liquids and other combustible materials such as mops, rags,

brooms, as well as solvents, cleaning fluids, and gasoline.

12. Do not use the grill as a storage area for flammable or plastic items, which

may ignite. Do not store any materials inside or near the BBQ island. Any

LPG (Propane) cylinder not in use, should not be stored in the vicinity of this

or any other appliance.

13. Never line grill or side burners with tin foil.

14. When the unit is not in use, be sure to turn off the gas at the LPG tank.

Rev 06/01/2003

SAFETY INSTRUCTIONS

(continued)

15. Never locate this appliance in an enclosed room or under sealed overhead

structure or any other type of enclosed area such as a garage, shed, or

breeze way. Keep clear of trees and shrubs.

16. Do not place this grill under or near windows or vents that can be opened into

your home.

Precautions Regarding Children

1) Never leave children unattended in the

area where the grill is being used.

2) Do not store items of interest to children

around or below the grill, or island

3) Never allow children to sit or stand on

any part of the grill or island.

Use Precautions

1) Never leave the grill and side burners

unattended while using high flame

settings. Boilovers cause smoking, and

greasy boilovers may ignite.

2) Always use the proper size pan.

Select utensils with flat bottoms large

enough to cover the burner. The use of

under sized utensils exposes the sides

of the utensils to direct contact with a

portion of the flame. This can scorch

utensils,and hamper cleanup.

Excessive flames on large stainless

steel pots can result in permanent

discoloration. For best results, we

recommend commercial quality

aluminum pans and utensils.

3) Always position handles of utensils

inward, so they do not extend over

adjacent work areas or cooking areas.

This reduces the risk of burns, ignition of

flammable materials, and spillage due to

accidental contact with the utensils.

4) Do not use water on grease fires. Never

pick up a flaming pan. Turn appliance

off and smother the flaming pan with a

tight-fitting lid, cookie sheet or flat tray.

For flaming grease outside of the pan,

smother with baking soda, or use a dry

chemical or foam type fire extinguisher.

5) Never let clothing, potholders or other

flammable materials come in contact

with or close to any grate, burner or

hot surface until it has cooled. Fabric

may ignite and result in personal injury.

6) When using the grill, do not touch the

grill rack, burner grate or immediate

surroundings, as these areas become

extremely hot and could cause burns.

7) Proper apparel is a safety consideration.

Never wear loose fitting or hanging

garments while using your new grill.

Rev 06/01/2003

SAFETY INSTRUCTIONS

(continued)

8) Only use dry potholders - do not use a towel or other bulky cloth in place of

potholders. Moist or damp potholders used on hot surfaces could cause burns from

steam.

9) Do not heat any unopened glass or metal container of food on the grill. Pressure may

build up and cause the container to burst resulting in serious harm or damage to the

grill.

10) Do not use charcoal in this grill or side burner.

SAVE THIS MANUAL FOR FUTURE

REFERENCE!

11) Do not attempt to move stainless steel cart while hot or in use.

15) Do not block the vents located in the cabinet area of your Cal Flame Island and

Stainless Steel Cart as gas may build up incase of leak and cause serious damage.

14) Do not exceed 50 pounds of weight on the fold out work surfaces.

13) Do not lean, sit or stand on the stainless steel cart including the fold out work surfaces.

12) It is extremely important to lock all caster wheels even on flat even surfaces.

16) Your grill must be plugged into a permanent, grounded 110 VAC outlet with a

dedicated 15amp GFCI breaker. Do Not use an extension cord to supply power to

your Cal Flame Island, Grill or Cart. Such use may result in fire, electrical shock or

other personal injury. Do not install a fuse in the neutral or ground circuit. A fuse in the

neutral or ground circuit may result in an electrical shock hazard. Do not ground this

appliance to a gas supply pipe or hot water pipe. Keep any electrical supply cord

and the fuel supply hose away from any heated

17) Do not reach over your grill or any other surfaces when hot or in use

Rev 06/01/2003

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