Calflame BBQ11955P User manual

LTR50001100, Rev. B

5/15/13

served. Duplication without written consent

is strictly prohibited.

Cal Flame ® is a registered trademark.

Due to continuous improvement programs,

all models, operation, and/or specications

are subject to change without prior notice.

LTR50001100, Rev. B

5/15/13

250-443

CONTACT INFORMATION

For customer service, please contact

your authorized dealer immediately. If

you need additional information and/or

assistance, please contact:

Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-225-7727

Fax: 1-909-629-3890

www.calamebbq.com

Installation / Assembly

Cabinet Cut-out Dimensions .......................5

LP Gas ........................................6

Natural Gas ....................................8

Leak Testing Procedure...........................9

Placing the Power Burner in a Built-in Enclosure .....10

Using Your Power Burner

Power Burner Controls ..........................11

Basic Operation ................................12

Lighting the Power Burner .......................13

Power Burner Lid...............................14

Using the Wok Ring.............................15

Cleaning and Maintenance

Removing and Replacing Burners .................16

Stainless Steel Care and Cleaning .................18

Covering Your Power Burner .....................22

Appendix

Troubleshooting ...............................23

Converting from LP to NG ........................26

Limited Warranty...............................30

Locating the Product Serial Number ...............34

Save these instructions!

Safety Instructions

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

Placement and Location

The Cal Flame Power Burner is designed for outdoor use only.

Never locate this appliance in an enclosed room, under a sealed•

overhead structure, or in any type of enclosed area such as a ga-

rage, shed, or breezeway. Keep clear of trees and shrubs.

Do not place the Power Burner under or near windows or vents•

that can be opened into your home.

The Power Burner is not intended for installation in or on recre-•

ational vehicles or boats.

Maintain suf cient distance as to not overheat any overhead com-•

bustible material such as a patio cover.

The area surrounding your new Power Burner should be kept clean•

and free from ﬂ ammable liquids and other combustible materials

such as mops, rags or brooms, as well as solvents, cleaning ﬂ uids,

and gasoline.

Do not store the liquid propane (LP) cylinder in the vicinity of this •

or any other appliance when it is not being used.

Set-Up

Before installing a built-in Power Burner in an enclosure, copy all•

product information such as model number, serial number and gas

type (LP) to page 34 of this manual. This information is located on

a plate located on the right side of the chassis.

We recommend that a licensed contractor install your Cal Flame•

Power Burner. Installation must conform to local codes, or in the

absence of local codes, with either the National Fuel Gas Code,

ANSI Z223.1 / NFPA54, Natural Gas and Propane Installation

Code, CSA B149.1, or Propane Storage and Handling Code,

B149.2), as applicable.

To prevent  re and smoke damage, remove all packaging material •

before operating your Power Burner.

Before you start cooking, clean the Power Burner thoroughly with•

hot, soapy water. This is necessary to remove residual solvents, oil

and grease used in the manufacturing process.

Safety Instructions

WARNING: Improper installation, adjustment, alteration,

service or maintenance can cause injury or property damage. Read

the installation, operating and maintenance instructions thoroughly

before installing or servicing this equipment.

Safety Instructions

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

Operation

Do not use the Power Burner for oth• er than its intended use.

Never use the Power Burner if the drip pan is not in place. The drip•

pan should be pushed all the way in under the Power Burner. Fire

or explosion can result from an improperly installed drip pan.

Keep all electrical supply cords away from the heated areas of the•

Power Burner.

Never use the Power Burner in windy conditions. If used in a con-•

sistently windy area a windbreak will be required. Always adhere

to the speci ed clearances listed in this manual.

When the unit is not in use, be sure to turn off the gas at the•

source.

Do not install or operate your Power Burner in such a manner that•

the cross ventilation openings are blocked. Fresh air must be able

to pass though installed vents to safeguard against residual gas

accumulation. Failure to allow proper ventilation may cause  re or

explosion.

Do not use fuel such as charcoal briquettes in the Power Burner.•

Gas sources to the Power Burner must be regulated. Do not oper-•

ate the Power Burner if the regulator has been removed. Fire or

explosion can occur.

Never leave the Power Burner unattended when in use.•

Do not use water on grease  res. Turn the appliance off and smoth-•

er the ﬂ aming pan with a tight- tting lid, a cookie sheet or a ﬂ at

tray. For ﬂ aming grease outside of the pan, smother it with baking

soda or use a dry chemical or foam-type  re extinguisher.

Never allow clothing, pot holders or other ﬂ ammable materials •

come in contact with or be close to any grate, burner or hot sur-

face until it has fully cooled. Never wear loose  tting or hanging

DANGER

What To Do If You Smell Gas

Shut off gas to the appliance.•

Extinguish any open ﬂ ame.•

Keep lid up.•

If odor continues, keep away from the appliance and immedi-•

ately call your gas supplier or your  re department.

Safety Instructions

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

garments while using your Power Burner. Fabric may ignite and

result in personal injury.

When using the Power Burner, do not touch the grate or immediate•

surroundings as these areas become extremely hot and can cause

burns.

Only use dry pot holders and do not use a towel or other bulky•

cloth in place of pot holders. Moist or damp pot holders used on

hot surfaces can cause burns.

Do not heat any unopened glass or metal container of food on the•

Power Burner. Pressure may build up and cause the container to

burst, possibly resulting in serious personal injury or damage to

the Power Burner.

Do not reach over your Power Burner or any other surfaces when•

hot or in use.

Maintenance and Repair

Spiders and other i• nsects can nest in the burners and block the gas

and airﬂ ow to the burner ports. This creates a dangerous condition

that can result in a  re behind the valve panel. Inspect and clean

the burners periodically and follow the guidelines in the Cleaning

and Maintenance section of this manual.

Unless speci cally recommended in this manual, do not repair or •

replace any part of the Power Burner. A quali ed technician should

perform all service. Any repairs made by a non-LMS approved deal-

er technician will void your warranty.

Storage

When your Power Burner is not in use,• ensure the in-line gas valve

or gas cylinder valve is always shut OFF.

Storing the Power Burner indoors is permissible only if the supply•

cylinder is disconnected and removed.

Precautions Regarding Children

Never leave children unattended in the area where the Power•

Burner is being used. Close supervision of children is necessary

when any appliance is use near children.

Do not store items of interest to children around or below the•

Power Burner.

Never allow children to sit or stand on any part of the Power Burn-•

er.

Installation / Assembly

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

Most cities and counties require permits for exterior construction. In

addition, some communities have codes requiring residential barriers

such as fencing and/or self-closing gates on property to prevent unsu-

pervised access to the property by children under the age of  ve. Your

dealer can provide information on which permits may be required and

how to obtain them prior to the delivery of your equipment.

We recommend the installation, adjustment and service of your new

Power Burner be performed by LMS quali ed installers and service

technicians to ensure proper operation and prevent accidents.

When planning the location of your Power Burner, access to a gas line

should be considered. The location with the shortest gas line run is

recommended.

When determining a suitable location, consider factors such as expo-

sure to wind, proximity to traf c paths, and windows that open into

the home.

Locate the Power Burner only in a well-ventilated area.

If you do not have an updated  ller valve on your existing propane tank,

you will need to purchase one at your local hardware store. Without it

you will not be able to attach your tank to your Power Burner or re ll

the tank at your local propane re ll station.

Installation / Assembly

Converting the Power Burner

IMPORTANT: The Cal Flame Power Burner is manufactured to oper-

ate on liquid propane (LP). However, they can be converted to oper-

ate on natural gas (NG) by an authorized service technician. Consult

your Cal Flame dealer for information on converting your gas Power

Burner. See page 26 for conversion instructions.

Owners must not convert their Power Burner themselves.

Attempting to convert the Power Burner from LP to NG may

result in serious injury and will void the warranty cover-

age.

Installation / Assembly

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

Cabinet Cut-out Dimensions

Your Cal Flame Power Burner is designed for easy installation into a

non-combustible enclosure. The supporting deck or counter must be

ﬂ at and level.

Width Depth Height

18” 20” 9 ¼”

WIDTH DEPTH

HEIGHT

Installation / Assembly

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

LP Gas

Tank Requirements

For plumbed-in LP installation, use a convertible regulator and set it

for LP gas.

Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa).

Minimum line pressure for propane is 11” WC.

The Power Burner must be used with the gas pressure regulator. The

regulator will control and maintain a uniform gas pressure in the mani-

fold. The burner ori ces have been sized for the gas pressure delivered

by the regulator.

WARNING: Attempting to operate the Power Burner without the gas

regulator installed could cause an explosion and possible death.

Cylinder Speciﬁ cation

Any LP gas supply cylinder used with the Power Burner must be:

Constructed and marked in accordance with the• Speciﬁ cations

for LP-Gas Cylinders of the U.S. Department of Transportation

or the National Standard of Canada, CAN/CSA-B339, Cylin-

ders, Spheres and Tubes for Transportation of Dangerous

Goods; and Commission, as applicable.

Approximately 12 inches in diameter and 18 inches high.•

Installation / Assembly

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl-

inder weight should be approximately 38 lbs. (43.7 lbs. nominal water

capacity.) Never  ll the cylinder beyond 80% full.

Place the dust cap on the cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve outlet

that is provided with the cylinder valve. Other types of caps or plugs

may result in leakage of propane.

LP Gas Hook Up

An enclosure for an LP gas cylinder shall be vented by openings at the

level of the cylinder valve and at ﬂ oor level. The effectiveness of the

openings for purposes of ventilation shall be determined with the LP-

gas supply cylinder in place. This shall be accomplished in one of the

following manners:

One side of the enclosure shall be completely open.1.

Enclosures that have four sides, complete with a top and bottom:2.

At least two ventilation openings at cylinder valve level shall bea.

provided in the sidewall, equally sized, spaced at 180º (3.14

rad), and unobstructed. Each opening shall have a total free

area of not less than one square inch per pound (7.1 cm²/kg)

of stored fuel capacity, and not less than a total free area of 10

square inches (64.5 cm²).

Ventilation openings shall be provided at ﬂ oor level and shall b.

have a total free area of not less than one square inch per

pound (7.1 cm²/kg) of stored fuel capacity and not less than

a total free area of 10 square inches (64.5cm²). If ventilation

openings at ﬂ oor level are in a sidewall, there shall be at least

two openings. The bottom of the openings shall be at ﬂ oor

level and the upper edge no more than 5 inches (127 mm)

above the ﬂ oor. The openings shall be equally sized, spaced at

180º (3.14 rad) and unobstructed.

Every opening shall have minimum dimensions so as to permitc.

the entrance of a 1/8 inch (3.2 mm) diameter rod.

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in

an upright position with the control valve turned off and the dust cap

in place. Store cylinders outdoors and out of reach of children. Do not

store cylinders in a building, garage, or any other enclosed area.

Installation / Assembly

Power Burner

LTR50001100, Rev. B

www. c a l  a m e b b q . c o m

Natural Gas

Requirements

Always check the rating plate to make sure the gas supply you are

hooking up to is the gas type the Power Burner is manufactured for.

IMPORTANT: Never connect the Power Burner to an unregulated gas

supply.

The installation of this appliance must conform with local codes or,

in the absence of local codes, to the national fuel gas code, ANSI

Z223.1a-1998. Installation in Canada must be in accordance with the

standard CAN/CGA-B149.2, Propane Installation Code.

A licensed contractor or local gas company representative must per-

form all natural gas connections.

Ensure that the service supplying the Power Burner is  tted with a shut

off valve conveniently positioned near the appliance and giving ease

of access.

The Power Burner must be isolated from the gas supply piping system

by closing its individual manual shutoff valve during any pressure test-

ing of the gas supply piping system at test pressures equal to or less

than 0.5 psi (3.5 kPa).

The Power Burner and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of that

system at test pressure in excess of 0.5 psi (3.5 kPa).

The Power Burner for use with natural gas comes equipped with its

own regulator that MUST NOT be removed. If this regulator needs to

be replaced, use only the type speci ed by Cal Flame for this appli-

ance.

Connection

Slide the Power Burner forward to gain access to the regulator and1.

gas connection point in the rear.

Connect a suitable ﬂ ex connector to the NG regulator.2.

Check the controls to ensure all control valves are in the full OFF3.

position.

Turn on the main gas supply and check all connections for leaks4.

using soapy water as described in the leak testing procedure sec-

tion.

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