Brother HL-1240 Owner's manual

Brother HL-1240/1440/1450/

1470N/P2500 MFP

Intellifax 4750/5750/8350P/

8750P

MFC-2500/8300/8500/8600/

8700/8750P/8750P-NLT/

9600/9650/9650N/9660/

9660N/9750/9750LT/9850/

9870/9870LT/9870NLT/9880/

9880N/P2500

PB1630/PPF4650/PPF5750

Part Number: DR400

Yield: 20,000 pgs

Phillips Screwdriver

Small Flat Blade Screwdriver

Soft Lint-Free Cloth

Cotton Swabs

Anhydrous Isopropyl Alcohol

Technical Instructions Printers OEM Info Tools 1

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

Step 1

Using a Phillips screwdriver remove the

two screws located on the top of the

drum unit.

(See Photo 1)

Photo 1

Step 2

The corona wireassembly is held to the

drum unit by four clips; One on each side

of the drum unit and two on the back.

(See Photo 2)

Photo 2

Step 3

Using a small flat blade screwdriver

release the four clips and lift the corona

wire assembly away from the drum unit.

(See Photo 3a and 3b)

Photo 3a

Photo 3b

BR1240TECHDRUM

Other Technical Instruction Guides available for this engine:

Brother HL-1240 Toner Cartridge Reman. Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BR1240TECHTONER

US 1 800 394.9900

Int’l +1 818 837.8100

FAX 1 800 394.9910

Int’l +1 818 838.7047

DALLAS, USA

US 1 877 499.4989

Int’l +1 972 840.4989

FAX 1 877 774.1750

Int’l +1 972 840.1750

ATLANTA, USA

US 1 877 676.4223

Int’l +1 770 516.9488

FAX 1 877 337.7976

Int’l +1 770 516.7794

MIAMI, USA

US 1 800 595.429

Int’l +1 305 594.3396

FAX 1 800 522.8640

Int’l +1 305 594.3309

SANFORD,USA

US 1 800 786.9049

Int’l +1 919 775.4584

FAX 1 800 786.9049

Int’l+1 919 775.4584

TORONTO, CAN

CAN 1 877 848.0818

Int’l +1 905 712.9501

FAX 1 877 772.6773

Int’l +1 905 712.9502

NEW YORK, USA

US 1 800 431.7884

Int’l +1 631 345.0121

FAX 1 800 431.8812

Int’l+1 631345.0690

SYDNEY,AUS

AUS 1 800 003.100

Int’l +62 02 9648.2630

FAX 1800 004.302

Int’l +62 02 9548.2635

BUENOS AIRES, ARG

ARG0810 444.2656

Int’l +011 4583.5900

FAX +011 4584.3100

MONTEVIDEO,URY

URY 02 902.7206

Int’l +5982 900.8358

FAX +5982 908.3816

JOHANNESBURG, S.A.

S.A. +27 11 974.6155

FAX +27 11 974.3593

MELBOURNE, AUS

AUS 1 800 003. 100

Int’l+62 03 9561.8102

FAX 1 800 004.302

Int’l +62 03 9561-7751

CORPORATE

LOS ANGELES, USA

Step 4

Using a swab and alcohol clean the

corona wire.

Step 5

Remove the two screws holding the

cleaning brush.

(See Photo 4)

Photo 4

Step 9

Reinstall the contact plate onto the

cleaning brush.

(See Photo 7)

Photo 7

Step 10

Remove the“C” clip from the drum axle on

the non gear side.

(See Photo 8)

Photo 8

Need trust-worthy, detailed Technical

Instructions for another engine?

Visit: www.futuregraphicsllc.com

2 Brother HL-1240 Drum Unit Technical Instructions

Step 7

When removing the cleaning brush, the

contact plate may stay inside the drum

unit. Removethe contactplate and clean.

(See Photo 6)

Step 8

Carefully clean the drum cleaning brush

using dry compressed air or a vacuum.

Photo 6

Step 6

With a small Phillips screwdriver remove

the screw holding the contact plate to the

cleaning brush contact.

(See Photo 5)

Photo 5

Notes

Step 11

Slide the drum axle from the drum. Using

asmall flat blade screwdriver lift the clean-

ing brush contact to slide the drum axle

out from the end of the drum unit.

(See Photo 9)

Photo 9

Step 12

Lift the drum out from the gear side.

(See Photo 10)

NOTE: The drum will come into four parts.

On the non gear side a whiteend cap

holds a tension spring against the drum

hub.

(See Photo 11)

On the gear side there is a black gear that

fits against the white gear.

(See Photo 12)

Photo 10

Photo 11

Photo 12

Resetting the Drum Counter

After replacing the drum unit, keep the

front cover open and press CLEAR.

The displaywill show“Replace Drum?

1.Yes 2. No”; Press “1”. The display will

show “Accepted”. Close the front cover.

The counter is reset! Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

Brother HL-1240 Drum Unit Technical Instructions 3

Step 13

Using dry compressed air or a vacuum

clean out the drum unit.

Notes

4 Brother HL-1240 Drum Unit Technical Instructions

E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

CARTRIDGE MARKET OVERVIEW

OEM CARTRIDGE # OEM STATED PAGE YIELD OEM CARTRIDGE LIST PRICE COMPATIBLE CARTRIDGE RETAIL PRICE

TN-430 3,000 Pgs @ 5 %

TN-460 6,000 Pgs @ 5 %

DR400 20,000 Pgs @ 5 %

TARGET MARKET ENGINE SOLD TO

This engine has been utilized in many different platforms and was typically sold through retail and wholesale channels.The machine types that have

come to market include laser printers, fax machines and multi function devices.

FUTURE GRAPHICS PRODUCT LISTING

PRODUCT DESCRIPTION ITEM # PACK QTY.

Cartridge Box Label 100

Cartridge Tech Guide Remanufacturing Instructions for Drum Unit BR1240TECHDRUM 1

Cartridge Tech Guide Remanufacturing Instructions for TN-430,TN-460 BR120TECHTONER 1

Cover Developer unit Lid, Plastic,Yellow BR1240COVER 10

Developer Roller

Drum AEG BR1240AEG 5

Toner 170 gm Bottle,TN-430 BR1240TNR170 10

Toner 210 gm Bottle, TN-460 BR1240TNR210 10

Engine Fact Sheet

FAX NUMBERS

Los Angeles, USA

US 1 800 394.9910

Int’l + 818 838.7047

Atlanta, USA

US 1 877 337.7976

Int’l +1 770 516.7794

Dallas, USA

US 1 877 744.1750

Int’l +1 972 840.1750

Miami, USA

US 1 800 522.8640

Int’l +1 305 594.3309

New York, USA

US 1 800 431.8812

Int’l +1 631 345.0690

Sanford, USA

US 1 800 786.9049

Int’l +1 919 775.4584

Montevido, URY

Int’l +5982 908.3816

Buenos Aires, ARG

Int’l +011 4584.3100

Melbourne, AUS

AUS 1 800 004.302

Int’l +62 03 9561.7751

Sydney,AUS

AUS 1 800 004.302

Int’l +62 02 9648.2635

Toronto, CAN

CAN 1 877 772.6773

Int’l +1 905 712.9502

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine

OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

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