Brinkmann Charmglow 810-6830-B User manual

NATURAL GAS GRILL ISLAND

Outdoor Gas Grill / Gril à gaz devant être utilisé à l'extérieur

WARNING/ATTENTION

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS

ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS

MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

LE NON-RESPECT DE CES CONSIGNES ET AVERTISSEMENTS PEUT ENTRAÎNER UNE

EXPLOSION DANGEREUSE. VEUILLEZ LIRE ET RESPECTER TOUS LES

AVERTISSEMENTS ET TOUTES LES INSTRUCTIONS DE CE MANUEL POUR ÉVITER

DE VOUS BLESSER, DE MOURIR OU D’ENDOMMAGER CET APPAREIL.

SAVE THIS MANUAL FOR FUTURE REFERENCE

CONSERVER CETTE NOTICE POUR RÉFÉRENCE

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS

WITH THE GRILL OWNER FOR

FUTURE REFERENCE.

AVIS À

L’INSTALLATEUR:

REMETTEZ CES INSTRUCTIONS

AU PROPRIÉTAIRE DU GRIL

AFIN QU’IL/ELLE PUISSE LES

CONSULTER ULTÉRIEUREMENT.

OWNER’S MANUAL / MANUEL DE L’UTILISATEUR

ASSEMBLY AND OPERATING INSTRUCTIONS / CONSIGNES DE MONTAGE ET D'ENTRETIEN

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR

ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

IMPORTANT SAFETY

WARNINGS

DANGER

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your

fire department.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any

other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

• DO NOT store LP gas cylinders under or near this appliance.

• A fire causing death or serious injury may occur if the above is not followed exactly.

WARNING

DANGER

General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation and Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Connecting Hose to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–10

Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–13

Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13–15

Transporting and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–31

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING

• Never use liquid propane gas (LP) in a unit designed for natural gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if grill was purchased fully assembled and after

each time the hose is connected to natural gas supply.

• Never check for leaks using a match or open flame.

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of natural

gas. Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors and

liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this

manual.

•DO NOT use back rotisserie burner when main burners are in use.

•DO NOT obstruct the flow of combustion or ventilation air.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local

authority to determine proper size and type.

•For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

GENERAL WARNINGS

WARNING

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

•Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

• Propane Installation Code: CAN/CGA B149.2 (Canada)

To check local codes, please contact your local natural gas company. This grill was not intended to

be connected to an LP Gas Cylinder.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,

shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to

prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be

situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other

combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

GENERAL WARNINGS

WARNING

• DO NOT use hard metal piping of any kind to connect this type of grill to a natural gas source.

Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is

an unsafe practice. Movement of the grill can cause breakage of metal pipe.

• The appliance and its individual shut off valve must be disconnected from the gas supply piping

system during any pressure testing of that system at test pressures in excess of

1/2 psi (3.5 kPa).

• The appliance must be isolated from the gas supply piping system by closing its individual

manual shut off valve during any pressure testing of the gas supply piping system at test

pressure equal to or less than 1/2 psi (3.5 kPa).

• This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply

pressure with your local gas company. Not for use with LP gas.

• Connections to gas source must be performed by a certified plumber.

•Never use your grill without leak testing all gas connections and hoses. See the section on

“Leak Testing” in this manual for proper procedures.

• Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or

deterioration. If found, replace the assembly before using your grill. Only the Brinkmann

supplied replacement should be used.

WARNING

CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE

1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupler onto pipe

nipple that leads to natural gas supply (Figure A).

2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect

natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps

forward, locking plug into socket. Be sure to leak test these connections prior to use.

Pipe nipple

Quick-disconnect

coupler Plug

Push sleeve back to attach

Sleeve

Socket

Natural gas supply

Natural gas supply Hose

Hose

Insert cover when hose is disconnected

DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE

1. Turn natural gas supply valve “OFF”

2. To disconnect, push sleeve back and pull plug out of sleeve.

(Figure A)

(Figure B)

Supply valve

Sleeve

LEAK TESTING:

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the first time, even if purchased fully assembled.

• Every time the gas hose is connected to the natural gas supply or if any of the gas components

are replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Insure all burner knobs are set to the OFF

position.

4. Turn on the natural gas supply.

5. Apply the soap water mixture to the following:

Quick-disconnect coupler

Plug and hose connection

The full length of gas supply hose

“Y” connector to all three gas supply

hoses.

Brass connections and quick

disconnect assembly.

Side burner connection to hose.

Side burner valve stem cap.

Gas supply connection to gas manifold.

WARNING

Watch For Bubbles

DANGER

6. Check each place listed (A - H) for growing bubbles which indicates a leak.

7. Turn OFF gas at natural gas supply.

8. Turn on control knobs to release gas pressure in hose.

9. Turn control knobs to OFF position.

10. Tighten any leaking connections.

11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.

Contact a qualified gas appliance repair service.

12. Turn OFF gas supply at natural gas supply until you are ready to use your grill.

13. Wash off soapy residue with cold water and towel dry.

14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

CAUTION!DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance

repair service.

Note: The leak test must be performed in an area that has adequate lighting in order to see if

bubbles are developing. DO NOT use a flashlight to check for bubbles.

PRE-START CHECK LIST:

Property damage, bodily harm, severe burns, and death could result from failure to follow these

safety steps. These steps should be performed after the grill has been assembled, stored, moved,

cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the

warnings and instructions in this manual.

PRE-START CHECK LIST:

•Ensure that the grill is properly assembled.

•Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is

evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being

used. A replacement hose can be obtained by contacting customer service at 800-527-0717.

•Leak check all gas connections and hose. See section on "Leak Testing".

•Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the

fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.

•Position your grill on level ground in a well ventilated location, a safe distance from combustible

materials, buildings and overhangs.

•Properly place the empty grease tray under the grease drain hole in the bottom of the

grill to catch grease during use.

•DO NOT obstruct the flow of combustion and ventilation air.

WARNING

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip

any of the warnings and instructions contained in the preceding sections of this manual.

LIGHTING INSTRUCTIONS:

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the natural gas supply are turned to the "OFF" position.

3. Turn on natural gas supply.

4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure all control knobs are in the "OFF" position.

3. Select the burner to be lit. Push and turn the control knob of that burner to

the "HIGH" position.

4. Press the electronic igniter and hold for 3–5 seconds to light burner.

5. If ignition does NOT occur in 5 seconds, turn control knob to "OFF", wait 5

minutes to allow gas to dissipate and repeat lighting procedure.

6. Repeat Steps 3–5 for lighting each burner. Always use the electronic igniter

for lighting each burner. If burner does not ignite using push-button igniter,

wait 5 minutes, see ” Match Lighting the Main Burners” section.

7. To turn off, turn each control knob clockwise until it locks in the "OFF" position. This does not turn off the

gas flow from the natural gas supply.

Note: If burner does not light or flame is too low, you may have spider or other insect blockage in burner.

See "Burner Assembly/Maintenance" under Proper Care and Maintenance.

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Turn the burner control knobs to “OFF”.

3. Strike the match and place approximately 1/2" (1 to 2 cm) above lighting

hole located on right and left hand side of the grill body.

4. Turn right or left burner control knob to the “HIGH” position. The burner

should light within 5 seconds.

5. If the burner does not light, turn the control knob to “OFF” and wait 5

minutes for gas to evacuate the grill. Repeat Steps 1 through 5 until the

burner ignites.

6. Once lit, light adjacent burners in sequence by pressing in and rotating the

control knob to the “HIGH” position.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas

supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is

found and corrected. See “Trouble Shooting” section of this manual.

Lighting Hole

Match

LIGHTING THE ROTISSERIE BURNER:

1. Open grill hood before lighting rotisserie burner.

2. Make sure control knob is in the "OFF" position.

3. Push and turn the control knob to the "HIGH" position.

Continue to push in control knob while pressing electronic

igniter for 3–5 seconds.

4. Once burner is lit, continue to push and hold control knob

for 30 seconds.

5. If ignition does NOT occur in 5 seconds, turn control knob to

"OFF”, wait 5 minutes to allow gas to dissipate and repeat

lighting procedure.

6. To turn off, turn control knob clockwise until it locks in the "OFF" position.

IMPORTANT: DO NOT use back rotisserie burner when main burners are in use.

Note: If burner does not light or flame is too low, you may have spider or other insect blockage in

burner. See "Burner Assembly/Maintenance" under Proper Care and Maintenance.

MATCH LIGHTING THE ROTISSERIE BURNER:

1. Open grill hood before lighting rotisserie burner.

2. Make sure control knob is in the "OFF" position.

3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the lower edge of burner.

4. Push and turn the control knob to the "HIGH" position. Continue to push in control knob for 3-5

seconds while holding match under burner. The burner should light within 5 seconds.

5. Once burner is lit, continue to push and hold control knob for 30 seconds.

6. If the burner does not light, turn the control knob to "OFF" and wait 5 minutes for gas to dissipate and

repeat lighting procedure.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the

gas supply. Turn off the gas at the burner and natural gas supply. DO NOT attempt to operate the grill

until the problem is found and corrected. See "Trouble Shooting" section of this manual.

LIGHTING THE SIDE BURNER:

1. Open lid before lighting side burner.

2. Make sure control knob is in the "OFF" position.

3. Push and turn side burner control knob to the "HIGH"

position.

4. Press the electronic igniter on the side burner and hold for

3–5 seconds to light burner.

5. If ignition does NOT occur in 5 seconds, turn control knob to

"OFF", wait 5 minutes to allow gas to dissipate and repeat

lighting procedure.

6. To turn off, turn each knob clockwise until it locks in the

"OFF" position.

Note: If burner does not light or flame is too low, you may

have spider or other insect blockage in burner. See

"Burner Assembly/Maintenance" under Proper Care

and Maintenance.

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