Brinkmann Natural Gas Conversion Kit User manual

Gaz Naturel Ensemble de Conversion

PROFESSIONAL INSTALLATION MANUAL

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE

WARNINGS AND INSTRUCTIONS ARE IGNORED. READ

AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN

THIS MANUAL TO AVOID PERSONAL INJURY,

INCLUDING DEATH OR PROPERTY DAMAGE.

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

VEUILLEZ CONSERVER CE MANUEL COMME RÉFÉRENCE

NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

CONVERTS MOST CHARMGLOW AND BRINKMANN GRILLS

FROM PROPANE TO NATURAL GAS. CHECK WITH BRINKMANN IF YOUR

MODEL NUMBER IS NOT LISTED. FOR MODEL NUMBERS

810-8502-F, 810-8533-F, AND 810-9521-F

IF YOU DO NOT HAVE THE PROFESSIONAL INSTALLATION MANUAL, PLEASE

VISIT WWW.BRINKMANN.NET OR CALL (800) 527-0717.

AVERTISSEMENT À

L'INTENTION DE

L'INSTALLATEUR

PROFESSIONNEL :

VEUILLEZ LAISSER CES

INSTRUCTIONS AU PROPRIÉTAIRE

DU GRIL POUR CONSULTATION

ULTRIEURE.

Natural Gas Conversion Kit

MANUEL D'INSTALLATION PROFESSIONNELLE

IL EST IMPÉRATIF DE SUIVRE LES INSTRUCTIONS ET DE

RESPECTER LES AVERTISSEMENTS, SANS QUOI DES

EXPLOSIONS DANGEREUSES PEUVENT SURVENIR.

VEUILLEZ LIRE ET RESPECTER TOUS LES AVERTISSEMENTS

ET TOUTES LES INSTRUCTIONS QUE CONTIENT CE MANUEL

AFIN D'ÉVITER LES BLESSURES CORPORELLES, DONT LA

MORT ET LES DOMMAGES MATÉRIELS.

CONVERTIT DU GAZ PROPANE (PÉTROLE LIQUÉFIÉ) AU GAZ NATUREL LES GRILS

CHARMGLOW ET BRINKMANN SUIVANTS. VÉRIFIEZ AVEC LE BRINKMANN SI

VOTRE NUMÉRO DE TYPE N'EST PAS ÉNUMÉRÉ. POUR DES NUMÉROS MODÈLES

810-8502-F, 810-8533-F, Y 810-9521-F

SI VOUS N'AVEZ PAS LE GUIDE D'INSTALLATION PROFESSIONNELLE, VEUILLEZ

VISITER WWW.BRINKMANN.NET OU APPELER AU (800) 527-0717.

AVERTISSEMENT

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS

POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE

ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A

NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY WARNINGS

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

Installer Company or Service Name:________________________________________________

Technician Name:____________________________________Installation Date: ____________

Failure to follow the instructions as written, or installation by other than

a trained professional, will void all manufacturer warranties.

Model Number: ____________________________________

Serial Number:_____________________________________Date Purchased: ____________

IMPORTANT: Fill out product record information below and attach the conversion sticker

to your grill near the rating label after conversion has been made.

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from appliance and immediately call your gas supplier or your fire department.

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed.

Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure

contact your local natural gas company. If the supply pressure is different than 7 inch, contact a

professional

service technician

for assistance. Not for use with LP gas.

WARNING

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed

or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to

prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be

situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other

combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16

Converstion Instructions 810-8502-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Converstion Instructions 810-8533-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Converstion Instructions 810-9521-F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

Connecting to Natural Gas Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17–19

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21–25

Warning Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

WARNING

GENERAL WARNINGS

• Never use liquid propane gas in a unit designed for natural gas.

• Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal

smoking box to contain ash and prevent fires.

• Leak test all connections before first use, even if grill was purchased fully assembled.

• Never check for leaks using a match or open flame.

CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas.

Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable

vapors and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this

manual.

• Only use the specific orifice designated for your grill model. Always double check the millimeter

size on the side of the orifice tip prior to installation. Use of any other orifice could lead to personal

injury, property damage and void your grill warranty.

• DO NOT use back rotisserie burner when main burners are in use.

•DO NOT obstruct the flow of combustion or ventilation air.

• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority

to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

Connection should be made by a professional service technician. Supply the technician with a copy of these

instructions. Incorrect connection can result in a gas leak with possibility of fire.

DANGER

Conversion Kit Sticker

This grill has

been converted

to natural gas.

1.32mm

Rotisserie Burner

1.32mm Valve Orifice x 1 Pc

(YELLOW)

Large

Stop Plate

x 7 Pcs.

Small

Stop Plate

x 2 Pc.

Gas Orifice Tool

Small Wrench

10’ Natural Gas Hose

Large Wrench

1.25mm

Side Burner

1.25mm Valve Orifice x 2 Pc

(GREEN)

Side Burner/Rotisserie Burner

1.35mm Valve Orifice x 2 Pc

(RED)

1.35mm 1.51mm

Rotisserie Burner

1.51mm Valve Orifice x 1 Pc

(BLUE)

PARTS CONTENTS

ASSEMBLY INSTRUCTIONS

YOU MUST BE A

PROFESSIONAL SERVICE TECHNICIAN

TO CONVERT THIS GRILL.

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Conversion Kit:

• Phillips Head Screwdriver • Adjustable Wrench • 3/4” Wrench

Inspect contents of the box to ensure all parts are included and undamaged.

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

Note: Make sure all control

knobs are in the off

position, LP tank valve is

closed and tank is

disconnected from

regulator and removed

from grill.

Step 1

Using an adjustable wrench to hold

the gas manifold connection secure,

use a 3/4” wrench to loosen the

hose connection nut. Replace

existing LP hose/regulator assembly

with natural gas 10ʼ hose assembly.

Tighten the connection carefully using

two wrenches.

Step 2

Remove two screws from side

burner bracket. Carefully lift side

burner up and away from valve

nozzle. Set aside for later use.

Step 3

Open hood and remove warming

rack, cooking grills and heat

distribution plates. Set aside for later

use.

810-8502-S MAIN & SIDE BURNERS

Gas Manifold Nut

Cooking Grills

Heat

Distribution

plates

10ʼ Natural Gas Hose

Warming Rack

CONVERSION

INSTRUCTIONS

810-8502-F

LP Gas Orifice

Gas Orifice Tool

Side View

Firebox Front Panel

Step 4

Remove screw from each burner

"foot" using a screwdriver. Carefully lift

each burner up and away from valve

openings. Set aside for later use.

Step 5

Use the gas orifice tool to remove the

LP brass orifice from main burner

valves through the hole on the firebox

front panel. Repeat this step for all

main and side burner valves in your

grill. The side burner valve orifice is

under the side shelf.

Note: All orifices of the grill are

double orifices type (LP gas

and natural gas). You only

remove the LP gas orifice tip.

CAUTION: Some parts may

contain sharp edges. Wear

protective gloves if necessary.

Step 6

Remove all the control knobs from the

control panel and set aside for later

use.

Step 7

Figure 1 shows valve stem and bezel

with the control knob removed. Take

seven large stop plates from the

component card and place them over

the main, side and sear burner valve

stems as illustrated (Figure 2). Verify

the tab and the stamped letter on the

stop plates face out. Replace control

knobs when finished.

WARNING: We recommend and

request that you do not remove the

control panel in order to access the

LP gas orifices. If you choose to

remove the control panel, you must

replace the control panel bezels

exactly as illustrated in Figure 2.

Failure to replace the bezels as

illustrated could lead to personal

injury and/or property damage.

Step 8

Carefully replace each main burner,

making sure burner openings slide

over valve nozzles. Attach each

burner using screws and nuts that

were set aside in Step 4. Replace

two screws in side burner bracket

that were set aside in Step 2.

Step 9

Replace warming rack, cooking

grills, heat distribution plates and

grease tray.

Figure 1

Stop Pin

Figure 2

Stop Plate

Tab

Cooking Grills

Heat

Distribution

plates

Warming Rack

810-8502-S SEAR BURNER

Note: It is helpful to keep the screws

with the components as they are

removed for ease of reassembly.

Step 1

Remove the two pre-attached bolts from

the sear burner orifice bracket using a

screwdriver. Set aside for later use.

Remove the LP orifice using the orifice

tool provided.

Note: Bending the hose could damage

the supply line.

Step 2

Attach the sear burner orifice bracket

using the two pre-attached bolts set aside

in Step 1.

Note: Follow directions in the leak

testing section of this manual

before using this grill.

Orifice Bracket

CAUTION: Some parts may

contain sharp edges. Wear

protective gloves if necessary.

WARNING: Only use the specific

orifice designated for your grill

model. Always double check the

millimeter size on the side of the

orifice tip prior to installation. Use

of any other orifice could lead to

personal injury, property damage

and void your grill warranty.

Note: Make sure all control

knobs are in the off

position, LP tank valve is

closed and tank is

disconnected from

regulator and removed

from grill.

Step 1

Using an adjustable wrench to hold

the gas manifold connection secure,

use a 3/4” wrench to loosen the

hose connection nut. Replace

existing LP hose/regulator assembly

with natural gas 10ʼ hose assembly.

Tighten the connection carefully using

two wrenches.

Step 2

Remove cotter pin from side burner

"foot". Carefully lift side burner up

and away from valve nozzle. Set

aside for later use.

Step 3

Open hood and remove warming

rack, cooking grills and heat

shields. Set aside for later use.

CONVERSION

INSTRUCTIONS

810-8533-F

Gas Manifold Nut

Cooking Grills

Heat Shields

10ʼ Natural Gas Hose

Cotter Pin

Warming Rack

Table of contents

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