Bosch Rexroth IMpnio User manual

NS MS

LINK

PROFINET IO

IMpnio

3 609 929 B64/

2008-05

16/84 Bosch Rexroth AG IMpnio | 3 609 929 B64/2008-05

Table of Contents

About this document . . . . . . . . . . . . . . . . . 17

General safety instructions . . . . . . . . . . . . 17

Delivery contents . . . . . . . . . . . . . . . . . . . . 19

Product description . . . . . . . . . . . . . . . . . . 19

Transport and storage . . . . . . . . . . . . . . . . 21

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Commissioning . . . . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance and repair . . . . . . . . . . . . . . . 24

Decommissioning . . . . . . . . . . . . . . . . . . . 24

Disassembly and replacement . . . . . . . . . 25

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Extension and conversion . . . . . . . . . . . . . 26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26

Technical data . . . . . . . . . . . . . . . . . . . . . . 27

Service and sales . . . . . . . . . . . . . . . . . . . . 28

The data specified above only serve to

describe the product. No statements

concerning a certain condition or suitability

for a certain application can be derived from

our information. The information given does

not release the user from the obligation of

own judgment and verification. It must be

remembered that our products are subject to

a natural process of wear and aging.

 This document, as well as the data,

specifications and other information set forth

in it, are the exclusive property of Bosch

Rexroth AG. It may not be reproduced or

given to third parties without its consent.

This document was written in German.

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1 About this document

This manual contains important information

on the safe and appropriate assembly,

transportation, commissioning, operation,

maintenance, disassembly and simple

troubleshooting of the IMpnio interface

module.

Read these instructions completely,

especially the chapter “2 General safety

instructions” on page 17 before working with

the IMpnio interface module.

Related documents

The IMpnio interface module is a system

component.

Also observe the instructions for the other

system components.

Also observe the generally applicable, legal

or otherwise binding regulations of the

European or national legislation and the rules

for the prevention of accidents and for

environmental protection applicable in your

country.

2 General safety

instructions

The IMpnio interface module has been

manufactured according to the accepted

rules of current technology. There is,

however, still a danger of personal injury or

damage to equipment if the following general

safety instructions and the warnings before

the steps contained in these instructions are

not complied with.

• Read these instructions completely and

thoroughly before working with the IMpnio

interface module.

• Keep these instructions in a location where

they are accessible to all users at all times.

• Always include the operating instructions

when you pass the IMpnio interface

module on to third parties.

Intended use

The IMpnio interface module is a component

in terms of the machine directive 98/37/EC

and is not a ready-for-use machine. The

product is exclusively intended for being

integrated in a machine or system or for being

assembled with other components to form a

machine or system.

The product may be commissioned only if it is

integrated in the machine/system for which it

is designed and the machine/system fully

complies with the EC machine directive.

Observe the operating conditions and

performance limits specified in the technical

data.

The IMpnio interface module is a work

appliance and not designed for private use.

Intended use includes having read and

understood these instructions, especially the

chapter “2 General safety instructions”.

The IMpnio interface module is intended for

installation in components for the Tightening

System 350.

Improper use

Any use of the IMpnio interface module other

than described in chapter “Intended use” is

considered as improper.

Personnel qualifications

Assembly, commissioning and operation,

disassembly, service (including maintenance

and repair) require basic electrical and

mechanical knowledge, as well as

knowledge of the appropriate technical

terms. In order to ensure operating safety,

these activities may therefore only be carried

out by qualified technical personnel or an

instructed person under the direction and

supervision of qualified personnel.

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Qualified personnel are those who can

recognize possible hazards and institute the

appropriate safety measures due to their

professional training, knowledge, and

experience as well as their understanding of

the relevant conditions pertaining to the work

to be done. Qualified personnel must

observe the rules relevant to the subject area.

Safety instructions in this document

In this manual, there are safety instructions

before the steps whenever there is a danger

of personal injury or damage to the

equipment. The measures described to avoid

these hazards must be observed.

Safety instructions are set out as follows:

•Safety sign (warning triangle): draws

attention to the risk

•Signal word: identifies the degree of

hazard

•Type of risk: identifies the type or source

of the hazard

•Consequences: describes what occurs

when the safety instructions are not

complied with

•Precautions: states how the hazard can

be avoided

The signal words have the following meaning:

Adhere to the following instructions

General safety instructions

Only accessories and add-on units that have

been approved for use in Rexroth tightening

systems may be used therein. Non-approved

components may neither be added nor

connected to the system. The same applies

to cables and lines which belong to the

Rexroth tightening system. Otherwise,

functional and system safety is jeopardized.

Observe the regulations for accident

prevention and environmental protection for

the country where the product is used and at

the workplace.

Exclusively use Rexroth products in good

technical order and condition.

Check the product for visible defects, for

example damage to the circuit board,

components, housing, and plug connectors

or missing screws.

SIGNAL WORD

Type of RISK!

Consequences

Precautions

This warning symbol cautions

against dangers to your health.

Observe all the safety instructions

that follow this symbol to avoid

possible injuries or death.

This warning symbol cautions

against dangers to your health

caused by electrical voltage or

currents. Observe all the safety

instructions that follow this

symbol to avoid possible injuries

or death.

CAUTION

CAUTION indicates a potentially

hazardous situation which, if not avoided,

could result in minor or moderate injury or

damage to equipment.

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Only use the product within the performance

range provided in the technical data.

Persons who assemble, operate,

disassemble or maintain Rexroth products

must not consume any alcohol, drugs or

pharmaceuticals that may affect their ability

to respond.

The warranty only applies to the delivered

configuration.

The warranty will not apply if the product is

incorrectly assembled or handled or not used

as intended.

Do not expose the product to any mechanical

loads under any circumstances. Do not place

any objects on it.

During assembly

Make sure the relevant system component is

not under pressure or voltage before

assembling the product or when connecting

and disconnecting plugs. Protect the system

against being switched on.

Lay cables and lines so that they cannot be

damaged, are in accordance with the

bending radiuses, and no one can trip over

them.

Before commissioning, make sure that all the

plug connectors are installed correctly,

undamaged, and that all screws are

tightened.

During commissioning

Let the product acclimate itself for several

hours before commissioning, otherwise

water may condense in the housing.

Make sure that all electrical connections are

either used or covered. Commission the

product only if it is installed completely.

During cleaning

Cover all openings with the appropriate

protective equipment in order to prevent

detergents from penetrating the system.

Never use solvents or aggressive detergents.

Only clean the product using a slightly damp,

lint-free cloth. Only use water to do this and,

if necessary, a mild detergent.

Disposal

Dispose of the product in accordance with

the currently applicable national regulations

in your country.

3 Delivery contents

The delivery contents include:

• 1 IMpnio interface module

• 1 instruction manual for the IMpnio

interface module

4 Product description

Performance description

A tightening system is controlled by this

interface. It enables fast data transfer based

on Profinet technology.

The IMpnio interface module is directly

supplied with power via the components in

the System 350.

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Device description

Transfer rates of 10 MBit/s or 100 MBit/s are

supported.

Fig. 1: IMpnio interface module, front view

(socket)

1NS LED (network status)

2Profinet interface

3LINK LED (connection/activity)

4MS LED (module status)

5Screws

Interface connection assignment

The interface has an 8-pin RJ45 socket

design.

Suitable connection plugs

Use connection plugs in accordance with

standard IEC 61158.

Display elements

The NS LED indicates the Profinet status.

The LINK LED indicates the connection or

activity via Profinet.

Table 1

Pin Signal Description/function

1 Transmit + Profinet transmission

cable

2 Transmit – Profinet transmission

cable

3 Receive + Profinet reception cable

4NC

5NC

6 Receive – Profinet reception cable

7NC

8NC

41 32

NS MS

LINK

Table 2 NS

LED display Meaning

Off No voltage, not initialized, or no

connection to the IO controller

Green Online (RUN), connection

established to IO controller,

IO controller during operation

Flashinggreen Online (STOP), connection

established to IO controller,

IO controller in idle mode

Table 3 LINK

LED display Meaning

Off No connection, no

communication

Green Connection established, no

communication

Flashing

green

Connection established,

communication running

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The MS LED indicates the interface module

status. 5 Transport and storage

For storing and transporting the product

always observe the ambient conditions

specified in the technical data (see

“Technical data” on page 27).

Table 4 MS

LED display Meaning

Off No voltage or not initialized,

module in “SETUP” or

“NW_INIT” status

Green Module ready for operation,

module not in “NW_INIT”

status

Flashing green

(Flashes once:

...)

Diagnostic events available

Flashing green

(Flashes twice:

...)

Network configuration with

module identification

running

Red Exception error, module in

“EXCEPTION” status

Flashing red

(Flashes once:

...)

Configuration error

Flashing red

(Flashes twice:

...)

Error in the IP address or

IP address not assigned

Flashing red

(Flashes three times:

...)

Error in station name or

station name not assigned

Flashing red

(Flashes four times:

...)

Severe internal error

22/84 Bosch Rexroth AG IMpnio | 3 609 929 B64/2008-05

6 Assembly

When installing the product always observe

the ambient conditions specified in the

technical data (see “Technical data” on

page 27).

Required tools

• TX9 screwdriver

Assembling the IMpnio interface

module

CAUTION

Risk of damage to persons

and property!

Assembly of the IMpnio interface

module requires basic mechanical

and electrical knowledge.

yOnly qualified personnel (see

“Personnel qualifications” on

page 17) are authorized to

assemble the IMpnio interface

module.

yMeasures to prevent

electrostatic discharge (ESD

protection) must be

undertaken to protect the

module and system

components during all

assembly work.

CAUTION

Risk of injuries when

assembling under voltage!

If you do not switch off the power

supply before assembling the

IMpnio interface module, you may

get injured or the device or system

components may be damaged.

yAlways switch off the power

supply to the relevant system

component before assembling

the IMpnio interface module.

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1. Always switch off the power supply to the

relevant system component before

assembling the IMpnio interface module.

2. Insert the IMpnio interface module into

the appropriate slot on the system

component until it catches (example in

Fig. 2).

3. Tighten the torx screws on the front until

the front panel is flush. The circuit board

is locked by turning the screw.

This lock is only fully functional once the

interface has been properly tightened

(see Fig. 3).

Fig. 2: Example: Inserting the interface module

Fig. 3: Lock effect

1Lock

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7 Commissioning

• Before commissioning, check that all

plug-in connections have the correct seat.

• Once the system has been switched on,

the module runs through an initialization

phase with a self-test, is then ready for

communication on the network, and waits

to be connected by the Profinet IO con-

troller.

• The GSD file (device master data)

corresponding to the interface module

can be created with the BS350 operating

software.

8 Operation

Operation is not necessary while the system

is running.

9 Maintenance and

repair

Cleaning and care

Maintenance

The IMpnio interface module is maintenance-

free if used as intended.

Spare parts

Please refer to the address directory under

www.boschrexroth.com and in chapter

“16 Service and sales” on page 28 for the

addresses of our foreign subsidiaries.

10 Decommissioning

For details about how to disassemble or

replace your IMpnio interface module please

refer to chapter “11 Disassembly and

replacement” on page 25.

CAUTION

Risk of damage to persons

and property!

Commissioning of the IMpnio

interface module requires basic

mechanical and electrical

knowledge.

yOnly qualified personnel (see

“Personnel qualifications” on

page 17) are authorized to

commission the system. CAUTION

Any dirt or liquids penetrating

the device lead to

malfunctions!

Safe function of the IMpnio

interface module is no longer

ensured.

yAlways provide for absolute

cleanness when working on

the IMpnio interface module.

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