BLEMO ER41 User manual

ER41 / ER24

PROFINET Manual

08/2017

www.blemo.com

ER41, ER24

The information provided in this documentation contains general descriptions and/or technical character-

istics of the performance of the products contained herein. This documentation is not intended as a

substitute for and isnottobe usedfordeterminingsuitabilityorreliabilityofthese products forspecificuser

applications. It is the duty of any such user or integrator to perform the appropriate and complete risk

analysis, evaluation and testing of the products with respect to the relevant specific application or use

thereof. Neither BLEMO nor any of its affiliates or subsidiaries shall be responsible or liable for misuseof

theinformationcontainedherein.Ifyouhaveanysuggestionsforimprovementsor amendments or have

found errors in this publication, please notifyus.

No part of this document may be reproduced in any form or by any means, electronic or mechanical,

including photocopying, without express written permission of BLEMO.

All pertinent state, regional, and local safety regulations must be observed when installing and using this

product. For reasons of safety and to help ensure compliance with documented system data, only the

manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must

be followed.

Failure to use BLEMO software or approved software with our hardware products may result in injury,

harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

ER41, ER24

Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2

Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Common Additional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification and Maintenance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I&M Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

PROFIdrive Parameters Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIdrive Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parameter Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIdrive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIdrive Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

iPar Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3

Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Firmware and Description File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation of the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Routing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4

Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[DEVICE NAME] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[IP mode] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[IP Module] ( ) ( ) ( ) ( ) ( ) . . . . . . . . . . . . . . . . . . . . . . . 42

[IP Mask] ( ) ( ) ( ) ( ) ( ) . . . . . . . . . . . . . . . . . . . . . . .. . 43

[IP Gate] ( ) ( ) ( ) ( ) ( ) . . . . . . . . . . . . . . . . . . . . . . .. . 44

[Actual IP] . . . . . . . . . . . . . . . . . . . . . . . . .. . 45

[Actual mask] . . . . . . . . . . . . . . . . . . . . . .. . 46

[Actual gate.] . . . . . . . . . . . . . . . . . . . . .. . 47

[Ethernet Error Code] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

[EnableWebserver] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

[PPO profile used] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

[MAC @] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 51

IP Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.2 Additional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 54

[iPar Activation]( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

[iPar Autosave Act] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

[iPar Autosave Timer] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

[iPar Error Response] ( ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

[iPar Local Conf] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 59

[iPar Status] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

[iPar Error Code] ( ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 61

ER41, ER24

4.3

Embedded Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4

Communication Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definition of a Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional Profiles Supported by the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIA402 Operating State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description of Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cmd Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

Stop Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assigning Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

[CIA402 State Reg] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

Starting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence for a Drive Powered by the Power Stage Supply . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence for a Drive with Separate Control Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence for a Drive with Mains Contactor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telegram 100, 101, 102, 106, 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Drive with a Siemens© S7-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration of Drive with the Telegram 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring a Drive with the Telegram 101, 102, 106, or 107 . . . . . . . . . . . . . . . . . . . . . . . .

Parameters Management with the Telegram 100, 101, 102, 106, 107 . . . . . . . . . . . . . . . . .

Telegram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Command Word and Operating State Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reference Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

4.5

Fieldbus Integration Tutorial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

Fieldbus Integration Tutorial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

Chapter 5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

5.1

Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

Configuring Communication Error Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

5.2

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

Configuring the Control Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

Configuration of the Drive for Operation in I/O Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode. . . . . . . . .

110

Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode. . . . . . . . . .

111

Chapter 6

Diagnostic and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

Fieldbus Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Connection for Fieldbus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Fieldbus Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

Communication Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

Monitoring of Communication Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

Control-Signal Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

Glossary

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

ER41, ER24

Safety Information

Important Information

NOTICE

PLEASE NOTE

Read these instructions carefully, and look at the equipment to become familiar with the device before

trying to install, operate, or maintain it. The following special messages may appear throughout this

documentation or on the equipment to warn of potential hazards or to call attention to information that

clarifies or simplifies a procedure.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.

No responsibility is assumed by BLEMO for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of

electrical equipment and its installation, and has received safety training to recognize and avoid the

hazards involved.

Qualification Of Personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and

allotherpertinentproductdocumentationareauthorizedtoworkonandwiththisproduct.Inaddition,these

persons must have received safety training to recognizeandavoid hazards involved. These persons must

have sufficient technical training, knowledge and experience and be able to foresee and detect potential

hazards that may be caused by using the product, by changing the settings and by the mechanical,

electrical and electronic equipment of the entire system in which the product is used. All persons working

on and with the product must be fully familiar with all applicable standards, directives, and accident

prevention regulations when performing suchwork.

ER41, ER24

Intended Use

This product is a drive for three-phase synchronous and asynchronous motors and intended for industrial

use according to this manual.The product may only be used in compliance with all applicable safety

regulationsanddirectives,thespecifiedrequirementsandthetechnicaldata.Priortousingtheproduct,you

must perform a risk assessment in view of the planned application. Based on the results, the appropriate

safety measures mustbeimplemented.Since the product isused as a component in anentiresystem, you

must ensure the safety of persons by means of the design of this entire system (for example, machine

design). Any use other than the use explicitly permitted is prohibited and can result in hazards. Electrical

equipment should be installed, operated, serviced, and maintained only by qualified personnel.

Product Related Information

Read and understand these instructions before performing any procedure with this drive.

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Only appropriately trained persons who are familiar with and understand the contents of this manual

and all other pertinent product documentation and who have received safety training to recognize and

avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,

repair and maintenance must be performed by qualified personnel.

The system integrator is responsible for compliance with all local and national electrical code

requirements as well as all other applicable regulations with respect to grounding of all equipment.

Many components of the product, including the printed circuit boards, operate with mains voltage.Do

not touch. Use only electrically insulatedtools.

Do not touch unshielded components or terminals with voltage present.

Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the

drive system, block the motor shaft to prevent rotation.

ACvoltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused

conductors of the motorcable.

Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.

Before performing work on the drive system:

Disconnect all power, including external control power that may be present.

Place a Do Not Turn On label on all power switches.

Lock all power switches in the open position.

Wait 15 minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator

of the absence of DC bus voltage that can exceed 800 Vdc.

Measure the voltage on the DC bus between the DC bus terminals (PA/+, PC/-) using a properly

rated voltmeter to verify that the voltage is <42 Vdc

If the DC bus capacitors do not discharge properly, contact your local BLEMO representative. Do

not repair or operate theproduct.

Install and close all covers before applying voltage.

Failure to follow these instructions will result in death or serious injury.

WARNING

UNEXPECTED MOVEMENT

Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,

incorrect data or other errors.

Carefully install the wiring in accordance with the EMC requirements.

Do not operate the product with unknown or unsuitable settings or data.

Perform a comprehensive commissioning test.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

ER41, ER24

Contact your local BLEMO sales office if you detect any damage whatsoever.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the

Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),

SafetyStandardsforConstructionandGuideforSelection,InstallationandOperationofAdjustable-Speed

Drive Systems.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION

Do not use damaged products or accessories.

Failure to follow these instructions will result in death or serious injury.

WARNING

LOSS OF CONTROL

The designer of any control scheme must consider the potential failure modes of control paths and,

for critical control functions, provide a means to achieve a safe state during and after a path failure.

Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.

Separate or redundant control paths must be provided for critical control functions.

System control paths may include communication links. Consideration must be given to the

implications of unanticipated transmission delays or failures of the link.

Observe all accident prevention regulations and local safety guidelines (1).

Each implementation of the product must be individually and thoroughly tested for proper operation

before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE

DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE

Before switching on and configuring the product, verify that it is approved for the mains voltage

Failure to follow these instructions can result in equipment damage.

ER41, ER24

About the Book

At a Glance

Document Scope

The purpose of this document is to:

Show you how to install the PROFINET fieldbus module onthe drive.

Show you how to configure the drive to use PROFINETfieldbus.

NOTE: Read and understand this document and all related documents (see below) before

installing,operating, or maintaining the drive.

Validity Note

This documentation is valid for the ER41 / ER24 drives.

The technical characteristics of the devices described in this document also appearonline. To access this

information online:

Step

Action

Go to the BLEMO home page www.blemo.com.

In the Search box type the reference of a product or the name of a product range.

Do not include blank spaces in the model number/product range.

To get information on grouping similar modules, use asterisks (*).

If you entered a reference, go to the Product Datasheets search results and click on the reference that

interests you.

If you entered the name of a product range, go to the Product Ranges search results and click on the

product range that interests you.

If more than one reference appears in the Products search results, click on the reference that interests

you.

Depending on the size of your screen, you may need to scroll down to see the data sheet.

To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in this manual should be the same as those characteristics that

appearonline. In line with ourpolicy ofconstant improvement, we mayrevise content over time toimprove

clarity and accuracy. If you see a difference between the manual and online information, use the online

information as your reference.

ER41, ER24

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