Belden Hirschmann MACH102 Series User manual

Installation MACH102

Release

12/2020

Technical support

https://hirschmann-support.belden.com

User Manual

Installation

Industrial ETHERNET Workgroup Switch

MACH102 Family

MACH102-8TP-F

MACH102-24TP-F

MACH102-8TP + M1-8TP-RJ45 + M1-8MM-SXC

MACH102-8TP + M1-8SM-SXC + M1-8SFP

2020-12-15 Installation MACH102

Release

12/2020

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at the Hirschmann product site

(www.hirschmann.com).

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

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Contents

Important information 5

Safety instructions 7

About this manual 15

Key 16

1 Description 17

1.1 General device description 17

1.2 Description of the device variants 18

1.2.1 MACH102 basic devices 18

1.2.2 MACH102 media modules 21

1.2.3 SFP modules 25

1.3 USB interface 25

1.4 V.24 interface (external management) 26

2 Assembly and start-up 27

2.1 Installing the device 27

2.1.1 Checking the package contents 27

2.1.2 Installing media modules 27

2.1.3 Installing an SFP transceiver (optional) 28

2.1.4 Signal contact “FAULT” 29

2.1.5 Installing the device and grounding 30

2.1.6 Supply voltage 34

2.1.7 Operating the device 37

2.1.8 Connecting data cables 37

2.1.9 Support of PoE 40

2.2 Display elements 40

3 Making basic settings 43

3.1 First login (Password change) 44

4 Disassembly 45

4.1 Removing an SFP transceiver (optional) 45

4Installation MACH102

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4.2 Removing a media module 45

4.3 Removing the device 46

5 Monitoring the ambient air temperature 47

6 Maintenance and service 48

7 Technical data 49

7.1 General technical data 49

7.1.1 Basic device 49

7.1.2 Media modules 49

7.2 Power supply 49

7.2.1 Basic device 49

7.2.2 Media modules 50

7.3 Signal contact 50

7.4 Interfaces 50

7.5 Climatic conditions during operation 51

7.6 Climatic conditions during storage 51

7.7 Dimension drawings 52

7.8 EMC and immunity 53

7.9 Network range 54

7.9.1 10/100/1000 Mbit/s twisted pair port 54

7.9.2 Fast Ethernet SFP transceiver 54

7.9.3 Gigabit Ethernet SFP transceiver 55

7.10 Power consumption/power output, temperature range and

order numbers 57

7.11 Scope of delivery 58

7.12 Accessories 58

7.13 Underlying technical standards 59

A Further support 61

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Important information

Note: Read these instructions carefully, and familiarize yourself with the

device before trying to install, operate, or maintain it. The following notes may

appear throughout this documentation or on the device. These notes warn of

potential hazards or call attention to information that clarifies or simplifies a

procedure.

Symbol explanation

This is a general warning symbol. This symbol alerts you to

potential personal injury hazards. Observe all safety notes that

follow this symbol to avoid possible injury or death.

If this symbol is displayed in addition to a safety instruction of the

type “Danger” or “Warning”, it means that there is a danger of

electric shock and failure to observe the instructions will

inevitably result in injury.

This symbol indicates the danger of hot surfaces on the device.

In connection with safety instructions, non-observance of the

instructions will inevitably result in injuries.

DANGER

DANGER draws attention to an immediately dangerous situation, which will

inevitably result in a serious or fatal accident if not observed.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a possible danger which, if not avoided, may result in

minor injuries.

6Installation MACH102

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NOTICE

NOTE provides information about procedures that do not involve the risk of

injury.

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Safety instructions

General safety instructions

You operate this device with electricity. Improper usage of the device

entails the risk of physical injury or significant property damage. The

proper and safe operation of this device depends on proper handling

during transportation, proper storage and installation, and careful

operation and maintenance procedures.

Before connecting any cable, read this document, and the safety

instructions and warnings.

Operate the device with undamaged components exclusively.

The device is free of any service components. In case of a damaged

or malfunctioning device, turn off the supply voltage and return the

device to Hirschmann for inspection.

Qualification requirements for personnel

Only allow qualified personnel to work on the device.

Qualified personnel have the following characteristics:

Qualified personnel are properly trained. Training as well as practical

knowledge and experience make up their qualifications. This is the

prerequisite for grounding and labeling circuits, devices, and systems

in accordance with current standards in safety technology.

Qualified personnel are aware of the dangers that exist in their work.

Qualified personnel are familiar with appropriate measures against

these hazards in order to reduce the risk for themselves and others.

Qualified personnel receive training on a regular basis.

WARNING

UNCONTROLLED MACHINE ACTIONS

To avoid uncontrolled machine actions caused by data loss, configure all

the data transmission devices individually.

Before you start any machine which is controlled via data transmission, be

sure to complete the configuration of all data transmission devices.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

8Installation MACH102

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Certified usage

Use the product only for the application cases described in the

Hirschmann product information, including this manual.

Operate the product only according to the technical specifications.

See “General technical data” on page 49.

Connect to the product only components suitable for the requirements

of the specific application case.

Media modules

Only trained service personnel are authorized to plug the

M1-8TP-RJ45 PoE media module into the basic device or remove from

the basic device.

National and international safety regulations

Verify that the electrical installation meets local or nationally applicable

safety regulations.

Requirements for connecting electrical wires

Before connecting the electrical wires, always verify that the

requirements listed are complied with.

Requirements for connecting the signal contact

The following requirements apply without restrictions:

The electrical wires are voltage-free.

The cables used are permitted for the temperature range of the application case.

The device is grounded via the voltage supply socket (see figure 19 und figure 20).

Exclusively switch on the device when it is installed.

Relevant for North America:

Exclusively use 60/75 °C (140/167 °F) or 75 °C (167 °F) copper (Cu) wire.

Table 1: Requirements for connecting electrical wires

The following requirements apply without restrictions:

Limit the connected voltage with a current limitation or in accordance with its application.

Observe the electrical threshold values for the signal contact.

See “General technical data” on page 49.

Table 2: Requirements for connecting the signal contact

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Requirements for connecting the supply voltage

Supply voltage

The supply voltage is electrically isolated from the housing.

Note: When using devices with redundant power supply (MACH102-8TP-

R, MACH102-8TP-FR, MACH102-24TP-FR), pull both non-heating

device plugs to disconnect the device from the power supply. When using

PoE modules, also disconnect or remove the PoE voltage.

Shielded ground

The shielded ground wire of the twisted pairs cables is connected to the

front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shield braiding.

Device variant Prerequisites:

All variants All of the following requirements are complied with:

The supply voltage corresponds to the voltage specified on the type plate

of the device.

The power supply conforms to overvoltage category I or II.

The power supply has an easily accessible disconnecting device (for

example a switch or a plug). This disconnecting device is clearly identified.

So in the case of an emergency, it is clear which disconnecting device

belongs to which power supply cable.

Install a fuse in the outer conductor of the power supply.

Connect the neutral conductor to the ground potential. If the neutral

conductor is not connected to the ground potential, also install an external

fuse in the neutral conductor.

Regarding the properties of this fuse:

See “Power supply” on page 49.

The wire diameter of the power supply cable is at least 0.75 mm² (North

America: AWG18) on the supply voltage input.

The cross-section of the ground conductor is the same size as or bigger

than the cross-section of the power supply cables.

Use a power supply cable which is suitable for the voltage, the current and

the physical load.

Install an external fuse in the conductor that is not on ground potential.

The power supply complies with the requirements for a safety extra-low

voltage (SELV) according to IEC 60950-1 or ES1 according to IEC/

EN 62368-1.

The power supply is potential-free. For power supply modules capable of

PoE, exclusively use a potential-free SELV power supply.

With redundant power supply: A positive grounding is prohibited.

Table 3: Requirements for connecting the supply voltage

10 Installation MACH102

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ESD Guidelines

Media modules are equipped with electrostatically sensitive components.

These can be destroyed by the effect of an electric field or by charge

equalization when touching the printed circuit board or the contacts, or

their lifetime can be affected. Media modules are therefore delivered

packed in a conductive ESD protection bag. The packaging is reusable.

Make sure you adhere to the following protection measures for

electrostatically endangered assemblies:

Create electrical equipotential bonding between yourself and your

environment, e.g. using a wristband, which you clamp to the basic

device (knurled screw of an interface card). When the power supply

cable is connected, the basic device is grounded via the power supply

connection.

Only now do you take the card out of the conductive bag.

Outside the basic device, only store the cards in a conductive ESD

protective bag.

ESD protective field equipment is available for the safe handling of

electrostatically endangered assemblies.

Further information about electrostatic sensitive modules can be found in

DIN EN 61340-5-1 (2007-08) and DIN EN 61340-5-2 (2007-08).

Device casing

Only technicians authorized by the manufacturer are permitted to open

the casing.

The device is grounded via the voltage supply socket.

Never insert sharp objects (small screwdrivers, wires, etc.) into the

inside of the device.

Verify that the electrical installation meets locally or nationally

applicable safety regulations.

Keep the ventilation slits free to ensure good air circulation.

Make sure there is at least 3.94 in (10 cm) of space in front of the

ventilation slits of the casing.

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

Mount the device horizontally or vertically, either as a desktop device,

in the switch cabinet (figure 16 on page 31) or on the wall (figure 17 on

page 31).

If you are operating the device in a 19" switch cabinet: install sliding/

mounting rails for supporting the weight of the device.

Only switch on the device when the housing is closed.

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