Belden Hirschmann MACH1040 Series User manual

Installation MACH1040

Release

05/2023

Technical support

https://hirschmann-support.belden.com

User Manual

Installation

Industrial Ethernet Ruggedized Switch

MACH1040 family Full Gigabit

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1040

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1040

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1142

Aufkleber MAC-Adresse

V.24USB

FAULT

Sb R1

MAR1140

MAR1040

MAR1042

MAR1140

MAR1142

MAR1140, MAR1142

FAULT

RM Stand by

R1 R2

16 ETHERNET Service Port

Relay

2023-05-09 Installation MACH1040

Release

05/2023

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at:

https://www.doc.hirschmann.com

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

Installation MACH1040

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Contents

Important information 5

Safety instructions 7

About this Manual 16

Key 17

1 Description 18

1.1 General device description 18

1.2 Combination options 19

1.3 Description of the device variants 20

1.3.1 Support of PoE 24

1.4 Ethernet ports 25

1.4.1 Gigabit combo port 25

1.4.2 10/100/1000 Mbit/s twisted pair port 25

1.4.3 100/1000 Mbit/s F/O port 26

1.4.4 Pin assignments 26

1.5 Display elements 27

1.5.1 Device status 28

1.5.2 LED display elements port status 30

1.6 Management interfaces 31

1.6.1 V.24 interface (external management) 31

1.6.2 USB interface 31

1.7 Signal contact 32

2 Installation 33

2.1 Checking the package contents 33

2.2 Installing an SFP transceiver (optional) 34

2.3 Wiring of the terminal blocks for supply voltage and signal

contact 34

2.3.1 Connecting the supply voltage 35

2.3.2 Wiring the signal contact 37

2.4 Installing and grounding the device 37

2.4.1 Mounting in a switch cabinet 38

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2.4.2 Vertical mounting on the wall 39

2.4.3 Grounding the device 40

2.5 Operating the device 40

2.6 Connecting data cables 41

2.6.1 Twisted Pair ports 41

2.6.2 Optical fiber ports 41

3 Making basic settings 42

3.1 First login (Password change) 43

4 Monitoring the ambient air temperature 44

5 Maintenance and service 45

6Disassembly 46

6.1 Removing the device 46

6.2 Removing an SFP transceiver (optional) 46

7 Technical data 47

7.1 General technical data 47

7.2 Dimension drawings 49

7.3 EMC and immunity 51

7.4 Network range 53

7.4.1 10/100/1000 Mbit/s twisted pair port 53

7.4.2 Fast Ethernet SFP transceiver 53

7.4.3 Bidirectional Fast Ethernet SFP transceiver 54

7.4.4 Gigabit Ethernet SFP transceiver 55

7.4.5 Bidirectional Gigabit Ethernet SFP transceiver 56

7.5 Power consumption/power output 58

7.6 Scope of delivery 58

7.7 Order numbers/product description 59

7.8 Accessories 59

7.9 Underlying technical standards 62

A Further support 63

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Important information

Note: Read these instructions carefully, and familiarize yourself with the

device before trying to install, operate, or maintain it. The following notes may

appear throughout this documentation or on the device. These notes warn of

potential hazards or call attention to information that clarifies or simplifies a

procedure.

Symbol explanation

This is a general warning symbol. This symbol alerts you to

potential personal injury hazards. Observe all safety notes that

follow this symbol to avoid possible injury or death.

If this symbol is displayed in addition to a safety instruction of the

type “Danger” or “Warning”, it means that there is a danger of

electric shock and failure to observe the instructions will

inevitably result in injury.

This symbol indicates the danger of hot surfaces on the device.

In connection with safety instructions, non-observance of the

instructions will inevitably result in injuries.

DANGER

DANGER draws attention to an immediately dangerous situation, which will

inevitably result in a serious or fatal accident if not observed.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a possible danger which, if not avoided, may result in

minor injuries.

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NOTICE

NOTICE provides information about procedures that do not involve the risk

of injury.

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Safety instructions

General safety instructions

You operate this device with electricity. Improper usage of the device

entails the risk of physical injury or significant property damage. The

proper and safe operation of this device depends on proper handling

during transportation, proper storage and installation, and careful

operation and maintenance procedures.

Before connecting any cable, read this document, and the safety

instructions and warnings.

Operate the device with undamaged components exclusively.

The device is free of any service components. In case of a damaged

or malfunctioning device, turn off the supply voltage and return the

device to Hirschmann for inspection.

Certified usage

Use the product only for the application cases described in the

Hirschmann product information, including this manual.

Operate the product only according to the technical specifications.

See “Technical data” on page 47.

Connect to the product only components suitable for the requirements

of the specific application case.

WARNING

UNCONTROLLED MACHINE ACTIONS

To avoid uncontrolled machine actions caused by data loss, configure all

the data transmission devices individually.

Before you start any machine which is controlled via data transmission, be

sure to complete the configuration of all data transmission devices.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

8Installation MACH1040

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Installation site requirements

Install this device only in a switch cabinet or in an operating site with

restricted access, to which maintenance staff have exclusive access.

Mount the device horizontally in a cabinet or vertically on a flat surface.

Operating the device as a table unit is inadmissible.

See “General technical data” on page 47.

Install the device in a fire protected shell if you are mounting it

vertically.

If you are operating the device in a 19" switch cabinet: install sliding/

mounting rails for supporting the weight of the device.

When you are selecting the installation location, make sure you

observe the climatic threshold values specified in the technical data.

Use the device in an environment with a maximum pollution degree

that complies with the specifications in the technical data.

Strain relief

Note: If the strain relief is insufficient, there is a potential risk of torsion,

contact problems and creeping interruptions.

Relieve the connection points of cables and lines from mechanical

stress.

Design strain reliefs in such a way that they help prevent any

mechanical damage to cables, wires or conductors caused by external

influences or their own weight.

To help prevent damage to device connections, connectors and

cables, follow the instructions for proper installation in accordance with

DIN VDE 0100-520:2013-06, sections 522.6, 522.7 and 522.13.

Device casing

Only technicians authorized by the manufacturer are permitted to open

the casing.

Make sure there is at least 10 cm (3.94 in) of space in front of the

ventilation slits of the casing.

See “General technical data” on page 47.

Never insert pointed objects (narrow screwdrivers, wires, etc.) into the

device or into the connection terminals for electric conductors. Do not

touch the connection terminals.

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

Operating the device in the maximum surrounding air temperature and

stacking devices: When installing the device, make sure there is at

least 1 free rack space (approx. 5 cm (2 in)) above the device,

because heat is discharged via the device casing.

Installation MACH1040

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Qualification requirements for personnel

Only allow qualified personnel to work on the device.

Qualified personnel have the following characteristics:

Qualified personnel are properly trained. Training as well as practical

knowledge and experience make up their qualifications. This is the

prerequisite for grounding and labeling circuits, devices, and systems

in accordance with current standards in safety technology.

Qualified personnel are aware of the dangers that exist in their work.

Qualified personnel are familiar with appropriate measures against

these hazards in order to reduce the risk for themselves and others.

Qualified personnel receive training on a regular basis.

National and international safety regulations

Verify that the electrical installation meets local or nationally applicable

safety regulations.

Grounding the device

The device is grounded via the separate grounding screw on the back of

the device.

Use a wire cross-section for the ground conductor that is not smaller

than the wire cross-section of the supply voltage connection, but at

least 1.0 mm² (AWG16).

Ground the device before connecting any other cables.

Disconnect the grounding only after disconnecting all other cables.

Shielded ground

The shielded ground wire of the twisted pairs cables is connected to the

front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shield braiding.

Supply voltage

The supply voltage is electrically isolated from the casing.

Exclusively connect a supply voltage that corresponds to the type plate of

your device.

Every time you connect the electrical conductors, make sure that the

following requirements are met:

The power supply conforms to overvoltage category I or II.

The power supply has an easily accessible disconnecting device

(for example a switch or a plug). This disconnecting device is

clearly identified. So in the case of an emergency, it is clear which

disconnecting device belongs to which power supply cable.

The electrical wires are voltage-free.

The ground screw on the back of the device is connected to the

protective conductor.

10 Installation MACH1040

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There is a fuse in the outer conductor (AC) or the positive

conductor (DC) of the voltage supply.

Regarding the properties of this fuse: See “General technical data”

on page 47.

Supply with DC voltage: the fuse is suitable for a DC voltage.

If the neutral conductor (AC) or the negative conductor (DC) is not

grounded: there is a fuse in each of the two wires.

The wire cross-section of the power supply cable at the supply

voltage input is at least 1 mm² (North America: AWG16).

The cross-section of the protective conductor is the same size as

or bigger than the cross-section of the power supply cables.

The cables used are permitted for the temperature range of the

application case.

Relevant for North America:

The power supply lines are made up of copper wire.

Start connecting the electrical wires only if all the above safety

requirements are fulfilled.

Verify that the electrical installation meets locally or nationally

applicable safety regulations.

Use undamaged parts.

Internal fuses are triggered only in the case of a detected error in the

device. In case of damage or malfunction of the device, turn off the

supply voltage and return the device to the plant for inspection.

Only switch on the device when the casing is closed.

First connect the ground screw on the back of the device with the

protective conductor before you set up the other connections. When

removing the connections, you remove the protective conductor last.

For supply voltage connections with protective conductor connection:

First connect the protective conductor before connecting the wires for

the supply voltage.

If your device comprises a 2nd supply voltage connection of this type:

First connect the protective conductor before connecting the wires for

the supply voltages.

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