Beckhoff CP7709 User manual

Installation and Operating instructions for

Panel PC CP77xx

Version: 2.1

Date: 2009-07-07

General Notes

Table of contents

General Notes 2

Notes on the documentation 2

Liability conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator’s obligation to exercise diligence 4

Operator requirements 4

UL-Certificate of Compilance 4

Product Description 5

Appropriate Use 5

Connections 5

Pin assignment 5

Connector description 6

Serial interface 6

Power supply 6

Network interfaces 6

Protective Earthing 6

Connecting cables 6

RS 232-adapter cable 6

Ethernet patch cable and network connectors, optional 6

Installation Instructions 7

Transport and Unpacking 7

Transport 7

Unpacking 7

Assembly 8

Assembly dimensions 8

Connecting the Panel PC 9

Connecting cables 9

Protective Earthing 9

Operating Instructions 10

Switching the Panel PC on and off 10

Operation 10

Keyboard codes 10

Compact Flash memory card 12

Servicing and maintenance 13

Cleaning the Panel PC 13

Servicing 13

Replacement of the Battery 13

Replacing the fluorescent lamps in the display 13

Lamp sets 14

Emergency procedures 14

Shutting down 14

Disposal 14

Troubleshooting 15

Fault correction 15

Beckhoff Support & Service 16

Beckhoff branches and partner companies 16

Beckhoff Headquarters 16

Beckhoff Support 16

Beckhoff Service 16

Appendix 17

Technical data 17

Approvals 17

FCC: Federal Communications Commission Radio Frequency Interference

Statement 17

FCC: Canadian Notice 17

CP77xx 1

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2CP77xx

General Notes

Basic safety measures

Only switch the PC off after

closing the software

Before the Panel PC is switched off, software that is running must be

properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section Switching the Panel PC on and off.

Warning

Before opening the housing, and whenever the Panel PC is not being

used for control purposes (such as during functional checks after a

repair), all parts of the equipment must first be switched off, after

which the Panel PC is to be disconnected from the equipment.

Disconnect the device by unplugging the connectors on the rear side of the

Panel PC.

Items of equipment that have been switched off must be secured

against being switched on again.

Danger

Displays used for the Panel PC’s LC-display are operated with a voltage of

up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Panel PC is opened!

Note

Assembly work on the Panel PC during operation may damage the device:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the Panel PC are removed or

inserted during operation.

CP77xx 3

General Notes

Operator’s obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see Product

Description section);

• the Industrial PC is only operated in a sound condition and in

working order;

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Industrial PC;

• the Industrial PC is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of faults at the Industrial PC, the list in the section Fault

correction can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

UL-Certificate of Compilance

We herewith confirm that the Panel PC CP77xx of Beckhoff Automation

GmbH meets the requirements of the Underwriters Laboratories Inc.®(UL)-

standard:

Certificate Number: 280607 – E220403

Report Reference: E220403, April 16th, 2007

Issue Date: 2007 June 28

Standards for Safety The correspondance of the mentioned product with these requirements is

proved by the fact that this product meets with the following single

standards:

• UL 60950-1, 1st Edition, 2006-07-07 (Information Technology

Equipment – Safety - Part 1: General Requirements)

• CSA C22.2 No. 60950-1-03, 1st Edition, 2006-07 (Information

Technology Equipment - Safety - Part 1: General Requirements)

4CP77xx

Product Description

Appropriate Use

The CP77xx Panel PC is designed for industrial application in machine and

plant engineering. In addition to the integrated PC, a TFT display, touch

screen/ pad (optional) and a PC keyboard (optional) are accommodated in

an aluminium housing. The Panel PC is installed via the 4 mounting holes

in the backplane or the pivot arm adapter (optional).

Do not use the Panel PC in

areas of explosive hazard

The Panel PC must not be used where there is a risk of explosion.

Connections

Panel PC CP77xx

connections

Pin assignment

X 100

Serial interface

SG 12POL M16-built-in-PCB-sold. IP67

BINDER (BINDER 09-0463-90-19 prod.

723 M16X0,75)

For connecting use the provided

RS 232-adapter cable.

X 102, X 103

Network

RJ-45 connector (Ethernet 10/ 100 Mbit)

Pin Signal Pin Signal

housing screen 5 n.c.

1 TD + 6 RD -

2 TD - 7 n.c.

3 RD + 8 n.c.

4 n.c.

Pin Signal Pin Signal

1 + 24V 3 GND

2 NC 4 NC

X 101

Power supply

SG 4POL M12-built-in-PCB-sold. IP67

BINDER (BINDER 09-3431-90-04 prod. 763

M12X1)

CP77xx 5

Product Description

Connector description

Serial interface

COM1

The Panel PC is equipped with a COM1 (X 100) serial interface (Type

RS232) for the connection of serial peripheral devices. The protection class

of the circular plug-in connector accords to the IP67-standard.

Power supply

Power supply The power supply for the Panel PC is established via the Cage clamp

socket (X 101). The protection class of the circular plug-in connector

accords to the IP67-standard.

Network interfaces

Network The RJ-45 sockets (X 102, X 103) enable connection of the Panel PC to an

Ethernet network.

While using the FBS-RJ45-8-GS-connector (534494, Fa. Festo AG &

Co.KG) the protection class accords to the IP67-standard.

Protective Earthing

The low resistance protective earthing connection is

established via the ground bolt, which is located at the rear of

the housing.

Connecting cables

One RS 232-adapter cable and one 4-pole power supply connector are

provided with the Panel PC. Optional two network connectors RJ45 IP67

and prefabricated Ethernet cable sets are available.

RS 232-adapter cable

The provided RS 232-adapter

cable with the marking C9900-

K234 allows connecting serial

peripheral devices with SUB-D-

connector to the Panel PC.

Pin assignment:

12-pol. Cable

connector

9-pol. Sub-D-

connector

Signal

A 1 DCD

B 6 DSR

C 2 RxD

D 7 RTS

E 3 TxD

F 8 CTS

G 4 DTR

H 9 RI

J 5 GND

K - n.c.

L - n.c.

M - n.c.

screen screen screen

Ethernet patch cable and network connectors, optional

Ethernet patch cable The following Ethernet patch cable are available:

Patch Cable Cable CAT 5, Connector RJ45, second cable end RJ45 IP67

C9900-K605 Patch cable CAT 5, length 5 m

C9900-K606 Patch cable CAT 5, length 10 m

C9900-K607 Patch cable CAT 5, length 15 m

C9900-K608 Patch cable CAT 5, length 20 m

C9900-K609 Patch cable CAT 5, length 25 m

C9900-K610 Patch cable CAT 5, length 50 m

RJ45 network connectors Two RJ45 IP65 network connectors for individual patch cable assembly

can be ordered using the order option C9900-K557.

6CP77xx

Installation Instructions

Please also refer to chapter General Notes.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Industrial PC should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Warning

Danger of damage to the unit!

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does not

form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately 12

hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

CP77xx 7

Installation Instructions

Assembly

Assembly dimensions

Warning

The assembly of the unit must take place with the orientation diagrammed

here.

The figure shows the dimensions of the Panel PCs.

All dimensions are in mm.

Panel PC CP77xx

Dimensions a b t A B

CP7709 6,5“ display 267.9 173 38 241.9 149

CP7701 12“ display 353.8 326.3 27.5 327.6 303.7

CP7702 15“ display 426 395 28.5 399.8 367.4

CP7703 19“ display 504 455 45 474 430

M6 screw thread

Panel PC CP771x

Dimensions a b t A B

CP7719 6,5“ display 267.9 213 38 241.9 189

CP7711 12“ display 353.8 326.3 27.5 327.6 303.7

CP7712 15“ display 426 395 28.5 399.8 367.4

CP7713 19“ display 504 455 45 474 430

Panel PC CP772x

Dimensions a b t A B

CP7729 6,5“ display 336 213 38 310 189

CP7721 12“ display 406 308.3 27.5 374.8 280.7

CP7721-0002 12“ display 439.8 308.3 27.5 408.6 280.7

CP7722 15“ display 515 370.2 28.5 483.8 342.6

CP7723 19“ display 563 426 45 533 401

Panel PC CP773x

Dimensions a b t A B

CP7731 12“ display 406 370.2 27.5 379.8 342.6

CP7731-0002 12“ display 426 370.2 27.5 399.8 342.6

CP7732 15“ display 483 410.2 28.5 458.8 387.6

CP7733 19“ display 504 535 45 474 510

8CP77xx

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