Beckhoff CP64 Series User manual

Installation and Operating instructions for

Built-in Panel PC CP64xx

Version: 1.5

Date: 2006-01-11

Table of contents

General instructions 2

Notes on the Documentation 2

Liability Conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator's obligation to exercise diligence 4

Operator requirements 4

Product Description 5

Appropriate Use 5

Structure 5

Interfaces 7

USB interface 7

Serial interfaces 7

Network connection 7

PS/2 connections 7

VGA connection 7

Additional plug-in cards (optional) 7

Installation Instructions 8

Transport and Unpacking 8

Transport 8

Unpacking 8

Installation of the PC in the control cabinet 9

Earthing measures 9

Power supply 10

Fitting the Power Supply Cable 11

Connecting devices 13

Connecting cables 13

Check voltage rating and connect. 13

Operating Instructions 14

Switching the Industrial PC on and off 14

First switching on and driver installation 14

Maintenance 15

Cleaning the Industrial PC 15

Replacing the battery on the motherboard 15

Servicing 15

Shutting down 15

Disposal 15

Troubleshooting 16

Fault correction 16

Service and Support 17

Beckhoff Service 17

Beckhoff Support 17

Company headquarters 17

Appendix 18

Technical data 18

Approvals 18

FCC: Federal Communications Commission Radio Frequency Interference

Statement 18

FCC: Canadian Notice 18

CP64xx 1

General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. None of the

statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the

contractually expected fitness for a particular purpose in the meaning of

§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or

editorial errors, we retain the right to make alterations at any time and

without warning. No claims for the modification of products that have

already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

this publication, whether in whole or in part, without the written permission

of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2CP64xx

General instructions

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section on Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used

for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with 100-240 VAC

or 24 VDC (optional).

Danger

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be

switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit

boards.

• If connecting cables internal to the PC are removed or inserted

during operation.

• If plug-in cards are removed or inserted when the PC is switched

on.

CP64xx 3

General instructions

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended use (see also

Product Description chapter).

• the Industrial PC is in a sound condition and in working order

during operation.

• the operation manual is in good condition and complete, and

always available for reference at the location of the Industrial PC.

• the Industrial PC is operated, maintained and repaired only by

sufficiently qualified and authorised personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and that all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

being used, there will be national regulations for the control of such

machines and plant that the operator must observe. These regulations

cover, amongst other things, the intervals between inspections of the

controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of a fault in the Industrial PC, appropriate measures can be

determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating

instructions

Every user of the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with any of the functions of the software

installed on the PC that he can reach.

4CP64xx

Product Description

Appropriate Use

The CP64xx Built-in Industrial PC is designed to be used in association

with the built-in Control Panel and fitted into control cabinets in machine

and plant engineering applications.

Structure

Rear view of the CP64xx

Opening the housing

In order to open the PC housing, first remove the four fastening screws

(see photo above) using a cross-head screwdriver. The cover of the

housing can then be removed to the rear.

Fold-out inner chassis

Remove the two screws (1) that hold the fold-out inner chassis. The

chassis (2) can now simply be folded out backwards (see following

photograph), thus providing access to the floppy disk drive, CD-ROM drive,

processor, memory and plug-in cards.

CP64xx 5

Product Description

View of the open PC

When the upper part of the chassis has been folded away with the floppy

drive (1) and CD ROM drive (2) there is a 4-slot computer core with an all-

in-one plug-in card motherboard (3). The connections are located at the

side of the PC (4).

6CP64xx

Product Description

Interfaces

Interfaces to the CP64xx

Built-in Industrial PC

USB interface

USB1 The USB interface (1) is used to connect USB peripheral devices.

Serial interfaces

RS 232

COM1 - COM2

The basic version of the CP64xx Industrial PC has two serial interfaces,

COM1 (2) and COM2 (3), using the type RS232, which are brought to a

9 pin SUB-D plug connector.

Network connection

Network The Ethernet adapter with RJ-45 connection (4) permits connection to a

network.

PS/2 connections

PS/2 The upper PS/2 connector (5) allows a PS/7 mouse to be used, while a PC

keyboard can be connected to the lower PS/2 connector (7).

VGA connection

VGA A 15-pin SUB-D socket connector (6) allows a VGA monitor to be

connected.

Additional plug-in cards (optional)

Type plate There is a type plate on the top of the Industrial PC which provides

information about the hardware configuration of the Industrial PC at the

time it was supplied.

CP64xx 7

Installation Instructions

Please also refer to chapter General instructions.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Industrial PC should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Warning

Danger of damage to the unit!

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does not

form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately 12

hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

8CP64xx

Table of contents

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